Overview
The Clark EC90, EC120 forklift service repair manual provides a technical reference for maintenance, troubleshooting, inspection and component servicing of the covered equipment. The documented contents address safety and planned maintenance, inspection and technical specifications, batteries and charging, electrical wiring and instrumentation, and electric motors and drive controls, with the individual sections and repair subjects organised in the table below.
The source outline also identifies steering and axle components, parts assemblies and component replacement, transmission and drive axle, and brake and inching systems. Specific indexed topics include Battery, I. Battery Service, and Wiring, Switches, and Instruments. Use the applicable equipment identification and original chapter references when selecting inspection or repair procedures.
Table of Contents
Clark EC90, EC120 Manual
- 01. Safe Maintenance (Group SA)
- Safety
- Lifting, Jacking, and Blocking
- Towing
- 02. Periodic Service (Group PS)
- Maintenance Schedule
- Planned Maintenance
- PM Inspection Form
- 03. Battery (Group 12)
- 04. Wiring, Switches, and Instruments (Group 13)
- Electrical Diagrams
- General Electrical Service Tips
- Switches and Sensors
- Instrument Panel
- 05. Electric Motors (Group 16)
- Specifications and Description
- Inspection and Troubleshooting
- Drive Motor Overhaul
- Lift Pump Motors Overhaul
- Steer Pump Motor Overhaul
- 19
- 20
- 22
- Motor Controls
- Maintenance and Checks
- Control Panel Removal and Replacement
- Contactors Overhaul
- EV-200 LX Handset Operation Supplement
- EV-288 LX Status Codes Supplement
- Drive Axle
- I. Specifications and Description
- Troubleshooting
- Removal and Installation
- Overhaul General Practices
- Drive Axle Ends Overhaul
- Differential Adaptor Overhaul
- Differential Overhaul
- Wheels and Tires
- Cushion Wheels 81 Tires
- 06. Brake System (Group 23)
- I. Specifications and Description
- Service Brake Troubleshooting
- Pedal and Linkage Adjustment
- Brake System Bleeding
- Master Cylinder Service
- Service Brake Overhaul
- Seat Brake Service
- 25126 Steer System
- Specifications and Description
- Troubleshooting
- Relief Pressure Check and Adjustment
- Column Removal and Replacement
- Steering Gear Overhaul
- Steer Pump Overhaul
- Steer Axle Service
- Steer Cylinder Overhaul
- 29/30 Main Hydraulic System
- 07. Tilt Cylinders (Group 32)
- Specifications and Description
- Checks and Adjustments
- Mounting and Overhaul
- Tilt Lock Valve
- 08. Uprights (Group 34)
- Upright Removal and Replacement
- Lift Chain Inspection and Service Guidelines
- 09. Counterweight and Chassis (Group 38)
- Counterweight Removal and Installation
- Overhead Guard Removal and Installation
- Seat and Sheet Metal R&R
- 10. Specifications (Group 40)
- Nameplate and Decals
- General Specifications
- Hydraulic Fitting Tightening Procedure
Lift Chain Inspection — Electric Pump Motor Service
Lift-chain inspection or maintenance appears in the index. Pump-motor servicing is included in the listed electrical or hydraulic topics.
Use the documented chain inspection and adjustment criteria. Locate the correct pump motor before applying motor overhaul instructions.
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