Overview
The Clark TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25 forklift service repair manual provides a technical reference for maintenance, troubleshooting, inspection and component servicing of the covered equipment. The documented contents address safety and planned maintenance, inspection and technical specifications, batteries and charging, electrical wiring and instrumentation, and electric motors and drive controls, with the individual sections and repair subjects organised in the table below.
The source outline also identifies steering and axle components, parts assemblies and component replacement, transmission and drive axle, and brake and inching systems. Specific indexed topics include Battery, Battery Service, and Wiring, Switches, and Instruments. Use the applicable equipment identification and original chapter references when selecting inspection or repair procedures.
Table of Contents
Clark TMG 12, TMG 15, TMG 15S, TMG 17, TMG 18, TMG 20, TMG 25 Manual
- 01. Safe Maintenance (Group SA)
- Safety
- Lifting, Jacking, and Blocking
- Towing
- 02. Periodic Service (Group PS)
- Maintenance Schedules
- Planned Maintenance
- PM Inspection Form
- 03. Battery (Group 12)
- 04. Wiring, Switches, and Instruments (Group 13)
- Schematic Diagrams
- General Electrical Service Tips
- Wiring and Cables
- Switches and Sensors
- Instrument Panel
- 05. Electric Motors (Group 16)
- Specifications and Description
- Troubleshooting
- Drive Motors Overhaul
- Lift Pump Motor Overhaul
- Steering Pump Motor Overhaul
- 06. Contactors (Group 17)
- Specifications and Overhaul
- 07. Motor Controls (Group 19)
- Specifications and Description
- Sequence of Operations
- Handset Operation
- Diagnostic Status Codes
- Controllers Removal and Replacement
- 08. Drive Axle (Group 20)
- Specifications and Description
- Fluid Check and Change
- Troubleshooting
- Drive Axle Removal and Installation
- Drive Axle Overhaul
- 09. Wheels and Tires (Group 22)
- Specifications and Description
- Wheels & Tires Mounting and Maintenance
- 10. Brake System (Group 23)
- Specifications and Description
- Fluid Check, Fill, and Bleed
- Pedal and Master Cylinder Removal, Replacement, and Adjustment
- Brake Removal and Replacement
- Parking Brake R&R and Adjustment
- Brake Overhaul
- 25/26 Steer System
- Troubleshooting
- Column Removal and Replacement
- Relief Pressure Check and Adjustment
- Steering Gear Overhaul
- Steer Axle Service
- Steer Cylinder Overhaul
- Steer Pump Overhaul
- 29/30 Hydraulic System
- Fluids and Filters
- Pressure Checks and Adjustments
- Main Pump Removal and Overhaul
- Main Control Valve Removal and Overhaul
- 11. Tilt Cylinders (Group 32)
- Specifications and Description
- Checks and Adjustments
- Removal and Installation
- Overhaul
- 12. Uprights (Group 34)
- Upright Removal and Replacement
- Lift Chain Inspection and Service Guidelines
- Manufacturer?s Upright Service Literature
- 13. Counterweight and Chassis (Group 38)
- Specifications and Description
- Counterweight Removal and Installation
- Overhead Guard Removal and Installation
- Floor Plate, Seat, and Seat Deck R&R
- 14. Specifications (Group 40)
- Nameplate and Decals
- Specifications
- Hydraulic Fitting Tightening Procedure
Electric Pump Motor Service — Lift Chain Inspection
Pump-motor servicing is included in the listed electrical or hydraulic topics. Lift-chain inspection or maintenance appears in the index.
Locate the correct pump motor before applying motor overhaul instructions. Use the documented chain inspection and adjustment criteria.
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