John Deere PowerTech 0.9, 1.1, 1.2, 1.3, 1.5, 1.6, 2.0L and Yanmar 4TNE98 Engines Component Technical Manual (CTM119)

Table of Content (Component Technical Manual – CTM119)

• Foreword
• 3009DF001 Base Engine
• 3013DF270 Base Engine
• 4020DF006 Generator Drive Power Unit Engine
• 4020TF005 Industrial Power Unit Engine
• 01 – General Information
  • 000 – Safety
  • 001 – Engine Identification and Application Charts
  • 002 – Fuels, Lubricants, and Coolant
• 02 – Repair and Adjustments
  • 010 – Engine Rebuild
  • 020 – Cylinder Head and Valves
  • 030 – Cylinder Block, Pistons, and Rods
  • 040 – Crankshaft, Main Bearings, and Flywheel
  • 050 – Camshaft and Timing Gear Train
  • 060 – Lubrication System
  • 070 – Cooling System
  • 080 – Air Intake and Exhaust System
  • 090 – Fuel System
  • 100 – Starting and Charging Systems
• 03 – Theory of Operation
  • 120 – Base Engine Operation
• 04 – Diagnostics
  • 150 – Observable Diagnostics and Tests
• 05 – Tools and Other Materials
  • 170 – Repair Tools and Other Materials
  • 180 – Diagnostic Service Tools
  • 190 – Dealer Fabricated Tools
• 06 – Specifications
  • 200 – Repair and General OEM Specifications
  • 210 – Diagnostic Specifications

This Component Technical Manual covers the recommended repair and troubleshooting information for John Deere 0.9, 1.1, 1.2, 1.3, 1.5, 1.6 and 2.0 liter diesel engines sold through John Deere OEM engine distributors, and also the Yanmar 4TNE98 engines used in the John Deere 244H and 304H Loaders. Engine sizes as referred to in this manual can be matched as follows:
• 3009—0.9 L
• 3011—1.1 L
• 3012—1.2 L
• 3013—1.3 L
• 3015—1.5 L
• 3016—1.6 L
• 4020—2.0 L
• 4TNE98—3.3 L

Coverage of engines includes all levels of emission certification: non-certified, Tier I certified, and Tier II certified.

Repair and diagnostic information for starting motors and alternators used on 3009, 3011, 3012, 3013, 3015, 3016 and 4020 engines is presented in Section 02, Group 100 and Section 04, Group 150. Use CTM77 Alternators And Starter Motors for starter and alternator information for 4TNE98 engines.