Toro Greensmaster 3360, 3370 eTriFlex (Models 04580 , 04590) Service Repair Manual

Table of Content – Greensmaster 3360, 3370 eTriFlex (Models 04580, 04590)

• Revision History
• Reader Comments
• Preface
• Service Procedure Icons
• Chapter 1 : Safety
• Safety Instructions
• Think Safety First
• Jacking Instructions
• Safety and Instructional Decals
• Chapter 2 : Specifications and Maintenance
• Specifications
• Overall Dimensions
• Engine Specifications (Model 04580 only)
• Chassis Specifications
• DPA Cutting Unit Specifications
• Universal Groomer Specifications (Optional)
• Torque Specifications
• Calculating the Torque Values When Using a Drive-Adapter Wrench
• Identifying the Fastener
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Shop Supplies
• Special Tools
• Chapter 3 : Troubleshooting
• GEARS – The Systematic Approach to Defining, Diagnosing and Solving Problems
• Operator Advisories
• Dialogue Messages
• Controller Code Table
• Machine Faults
• Using the InfoCenter Display for Troubleshooting
• Displaying Input and Output Values
• TRACTION (example):
• Troubleshooting General Operation Problems
• Power-Up Troubleshooting—Greensmaster 3360 (Model 04580)
• Power-Up Events—Greensmaster 3360 (Model 04590)
• Power-Up Troubleshooting—Greensmaster 3370 (Model 04590)
• Power-Up Events—Greensmaster 3370 (Model 04591)
• Power-Up Troubleshooting—Greensmaster 3370 (Model 04591)
• Troubleshooting a Lithium-Ion Battery-Related Fault
• Model 04590 Battery Fault
• Troubleshooting a Model 04591 Battery Fault
• Aftercut Appearance
• Grooming Performance
• Universal Groomer Problems (Optional)
• Battery Charger Error and Fault Codes (Model 04590)
• Battery Charger Error and Fault Codes (Model 04591)
• Chapter 4 : Engine (Model 04580)
• General Information
• Traction Unit Operator’s Manual
• Kawasaki Owner’s Manual
• Kawasaki Service Repair Manual
• Service and Repairs
• Fuel Tank
• Evaporative Control System
• Cooling System
• Exhaust System
• Engine
• Chapter 5 : Electrical System
• General Information
• Traction Unit Operator’s Manual and Accessory Installation Instructions
• Kawasaki Engine Electrical Components (Model 04580)
• Electrical Drawings
• Electrical System Operation
• Traction Subsystem
• Steering Subsystem
• Lift, Lower Subsystem
• Cutting Unit Drive Subsystem
• 12 VDC System Components
• 48 VDC System Components
• 48V Battery Service Disconnect
• InfoCenter Display
• CAN Bus Communication
• T1: Primary Controller
• SC8: Lithium-Ion Battery Controller (Model 04590)
• T6: Precharge Controller (Models 04590 and 04591)
• Electrical System Quick Checks
• Testing the 12V Charging System (Model 04580)
• Checking the Interlock System Operation
• Adjustments
• Adjusting the Starter, Generator Drive Belt Tension (Model 04580)
• Adjusting the Steering Position Sensor
• Adjusting the Manual Parking Brake Switch
• Testing the Electrical Components
• Fuses
• CAN Bus
• CAN Bus Isolation Module (Models 04580 and 04590)
• InfoCenter Display
• T1: Primary Controller
• Starter, Generator (Model 04580)
• SC8: Lithium-Ion Battery Controller (Model 04590)
• T6: Precharge Controller (Models 04590 and 04591)
• 48 VDC, 12 VDC Converter (Models 04590 and 04591)
• Front Traction Motor Controllers
• Front Traction Motor
• Rear Wheel Traction Motor (Optional 3WD)
• Steering Input Device
• Steering Motor
• Location ID Module
• Cutting Unit Motors
• Key Switch (Model 04580)
• Key Switch (Model 04590 and 04591)
• Function Control Switch
• Light Switch (Optional)
• Seat Switch
• Brake Actuator
• Manual Parking Brake Switch
• Cutting Unit Lift, Lower Switches
• Lift, Lower Actuators
• Engine Oil Pressure Switch (Model 04580)
• Traction Pedal Position Sensor
• Steering Position Sensor
• Relays
• Contactors
• Diode Assemblies
• CAN Bus Terminator Resistors
• Lead Acid Batteries (Model 04580)
• Caring for the Lead Acid Batteries (Model 04580)
• Storing the Lead Acid Batteries (Model 04580)
• Servicing the Lead Acid Batteries (Model 04580)
• Lithium-Ion Batteries (Model 04590 and 04591)
• Model 04590
• Model 04591
• Caring for the Lithium-Ion Batteries (Model 04590 and 04591)
• Storing the Lithium-Ion Batteries (Model 04590 and 04591)
• Shipping and Transporting the Lithium-Ion Batteries (Model 04590 and 04591)
• Charging the Lithium-Ion Batteries (Models 04590 and 04591)
• Servicing the Lithium-Ion Batteries (Model 04590)
• Servicing the Lithium-Ion Batteries (Model 04591)
• Service and Repairs
• Generator Assembly (Model 04580)
• Front Traction Motor
• Rear Traction Motor (Optional)
• Cutting Unit Motor
• Chapter 6 : Chassis
• General Information
• Adjustments
• Adjusting the Brakes
• Aligning the Rear Wheel Caster Fork
• Service and Repairs
• Wheels and Tires
• Front Wheel Hubs
• Front Traction Gear Box
• Front Traction Gear Box Service
• Rear Wheel Hub (Standard)
• Rear Wheel Hub (Optional 3WD)
• Rear Wheel Gear Box (Optional 3WD)
• Traction Pedal Assembly
• Brake Assembly
• Rear Wheel Caster Fork
• Steering Housing
• Steering Arm Assembly
• Control Console
• Platform Assembly
• Operator’s Seat
• Frame Assembly
• Hood Assembly
• Cutting Unit Suspension Assembly
• Cutting Unit Suspension Crossarm Assembly
• Chapter 7 : DPA Cutting Units
• General Information
• Cutting Unit Operator's Manual
• Supporting the Cutting Unit when Servicing
• Adjustments
• DPA Cutting Unit Characteristics
• Leveling the Rear Roller
• Service and Repairs
• Bedbar Assembly
• Bedknife
• Reel Assembly
• Electric Cutting Unit Motor Adapter
• Roller Assemblies
• Rear Roller Brush (Optional)
• Chapter 8 : Universal Groomer (Optional)
• General Information
• Installation Instructions
• Service and Repairs
• The Gear Box Assembly
• The Idler Assembly
• The Groomer Reel
• The Height Adjuster Assembly
• The Height Adjuster Assembly
• The Grooming Brush (Optional)
• Appendix A: Foldout Drawings
• Electrical Drawing Designations
• Electrical Schematic – 04580
• Electrical Schematic – 04590
• Electrical Schematic – 04590 (continued)
• Electrical Schematic – 04591
• Electrical Schematic – 04591
• Wire Harness Drawing – 04580 (Serial number below 409000000)
• Wire Harness Diagram – 04580 (Serial number below 409000000)
• Wire Harness Diagram – 04580 (Serial number below 409000000) (continued)
• Wire Harness Drawing – 04580 (Serial number above 409000000)
• Wire Harness Diagram – 04580 (Serial number above 409000000)
• Wire Harness Diagram – 04580 (Serial number above 409000000) (continued)
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• Wire Harness Drawing – 04590
• Wire Harness Diagram – 04590
• Wire Harness Diagram – 04590
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• Wire Harness Drawing – 04591
• Wire Harness Diagram – 04591
• Wire Harness Diagram – 04591