Toro Greensmaster 800, 1000, 1600, 2000, 2600 Service Repair Manual

Table of Content – Greensmaster 800, 1000, 1600, 2000, 2600

• Title Page
• Revision History
• Reader Comments
• Preface
• Chapter 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Safety and Instruction Decals
• Chapter 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• Chapter 3.1 – Kawasaki Engine
• Introduction
• Operator's Manual
• Specifications
• General Information
• Filling the Fuel Tank
• Fuel Shut-off Valve
• Adjustments
• Throttle Control Adjustment
• Clutch Control Adjustment
• Adjusting V-belts
• Service and Repairs
• Engine Oil
• Spark Plug and Ignition Components
• Air Cleaner
• Fuel Filter
• Engine Removal and Installation
• Reinstalling the Engine
• Lubrication
• Kawasaki Engine Service Repair Manual
• Chapter 3.2 – Subaru Engine
• General Information
• Operator's Manual
• Fuel Evaporative Control System
• Specifications
• Subaru Engine Service Repair Manual
• Chapter 3.3 – Honda Engine
• General Information
• Operator's Manual
• Engine Owner's Manual
• Engine Service Repair Manual
• Engine Identification
• Fuel Evaporative Control System
• Specifications
• Service and Repairs
• Honda Engine Gearbox Assembly Removal and Installation
• Chapter 4 – Traction and Reel Drive Systems
• Specifications
• General Information
• Operator's Manual
• Special Tools
• Drum Bushing Tool Kit – TOR4060
• Adjustments
• Differential Belt Adjustment
• Drum Drive Belt Adjustment
• Reel Drive Belt Adjustment
• Service, Park Brake Adjustment
• Service and Repairs
• Reel Drive Assembly
• Reel Drive Belt Replacement
• Reel Drive Idler Pulley and Bearing
• Clutch Bearing
• Drum Drive Assembly
• Drum Drive Belt Replacement
• Drum Drive Idler Pulley and Bearing
• Differential Axle Pulley and Bearing
• Drum Shaft Bearing
• Drum Assembly with Bearings (Models 04050, 04052-60000 & Up, and 04060)
• Drum Assembly with Bushings (Models 04051 and 04052-50001 to 59999)
• Counter Shaft Assembly
• Brake Band Replacement
• Power Shaft Bearing
• Differential Axle Bearing (Countershaft Housing)
• Differential Idler and Bearing
• Differential Assembly and Pulley
• Differential Belt Replacement – Models 04051, 04052, and 04060
• Differential Belt Replacement – Model 04050 Only
• Lubrication
• Chapter 5 – Electrical System
• Electrical Schematics and Wire Harnesses
• Special Tools
• Multimeter
• Skin-Over Grease
• Spark Tester
• Troubleshooting
• Starting Problems
• Component Testing
• Interlock Module and Clutch (Interlock) Switch – No Operator Presence Control
• Interlock Module and Clutch (Interlock) Switch – With Operator Presence Control
• Ignition System Operation
• Igniter (Kawasaki Engine on Machine with Serial Number Below 60465)
• Ignition Coil (Kawasaki Engine)
• Ignition Coil (Subaru Engine)
• Spark Plug
• Clutch Interlock Switch (Serial Number Below 280000000)
• Clutch Interlock Switch (Serial Number Above 280000000)
• Operator Presence Control Switch (Serial Number Below 280000000)
• Operator Presence Control Switch (Serial Number Above 280000000)
• ON, OFF Switch (Serial Number Above 280000000)
• Lighting Coils
• Chapter 6 – Controls, Wheels and Accessories
• Specifications
• General Information
• Operator's Manual
• Adjustments
• Handle Height Adjustment
• Service and Repairs
• Handle Assembly
• Brake Cable Replacement
• Clutch Cable Replacement
• Throttle Cable Replacement
• Wheels
• Kickstand
• Chapter 7 – Cutting Unit
• Introduction
• Specifications
• General Information
• Operator's Manual
• Grass Basket Installation
• Special Tools
• Gauge Bar Assembly – P, N 13-8199
• Backlapping Brush Assembly – TOR299100
• Bedknife Screw Tool – TOR510880
• Bearing Replacement Tool Kit – TOR238900A
• Diameter, Circumference Measuring Tape – TOR6023
• Turf Evaluator Tool – Model 04399
• Bedknife Top Angle Indicator and Mount
• Troubleshooting
• Factors That Can Affect Quality of Cut
• Adjustments
• Leveling Drum to Reel
• Bedknife to Reel Adjustment
• Height-of-Cut Adjustment
• Grass Shield Height Adjustment
• Cutoff Bar Adjustment
• Service and Repairs
• Backlapping
• Lubrication
• Bedbar
• Bedknife Replacement and Grinding
• Reel
• Preparing a Reel for Grinding
• Roller
• Roller Bearing Replacement
• Chapter 8 – Grooming Reel Kit
• Specifications
• General Information
• Clutch Engagement, Disengagement
• Troubleshooting
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Adjustments
• Height, Depth of Grooming Adjustment
• Drive Belt Tension Adjustment
• Service and Repairs
• Reel
• Reel Bearing Replacement
• Drive Belt Replacement
• Clutch Assembly
• Frame Assemblies (RH and LH)
• Cutting Reel
• Lubrication