Toro Greensmaster Flex 1800, 1820, 2100, 2120 (Model 04041, 04040, 04044, 04045) Service Repair Manual

Table of Content – Greensmaster Flex 1800, 1820, 2100, 2120 (Model 04041, 04040, 04044, 04045)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 : Safety
• Table of Contents
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Safety and Instruction Decals
• 2 : Product Records and Maintenance
• Table of Contents
• Product Records
• Maintenance
• Equivalents and Conversions
• Decimal and Millimeter Equivalents
• U.S. to Metric Conversion
• Torque Specifications
• Fastener Identification
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 : Engine
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Fuel Evaporative Control System
• Adjustments
• Throttle Cable Adjustment
• Service and Repairs
• Cooling System
• Spark Plug
• Ignition Components
• Engine
• Engine Coupler Sleeve
• SUBARU Service Repair Manual
• 4 : Traction and Reel Drive System
• Table of Contents
• Specifications
• General Information
• Operator's Manuals
• Disengaging Drum Drive From Transmission
• Transmission Belt Tensioner
• Special Tools
• Modified Socket for Reel Clutch Bearing Collar
• Adjustments
• Cutting Unit Clip Adjustment
• Reel Clutch Adjustment
• Transmission Clutch Adjustment (1800, 2100)
• Transmission Clutch Adjustment (1820, 2120)
• Service and Repairs
• Reel Drive Belt
• Reel Drive Assembly
• Reel Drive Bearing Housing
• Drum Drive Belt
• Drum Drive Idler Assembly
• Traction Drums
• Differential Assembly
• Differential Assembly Service
• Transmission Drive Belt
• Transmission Idler System
• Transmission Reel Drive System
• Removing Seized Reel Clutch Shaft From Transmission
• Transmission Clutch System (1800, 2100)
• Clutch Assembly Service (1800, 2100)
• Transmission Clutch System (1820, 2120)
• Clutch Assembly Service (1820, 2120)
• Clutch Shaft Service (1820, 2120)
• Transmission Drum Drive System
• Transmission
• 5 : Electrical System
• Table of Contents
• General Information
• Operator's Manual
• Wiring Schematics
• Wire Harnesses
• Special Tools
• Multimeter
• Skin-Over Grease
• Dielectric Gel
• Spark Tester
• Troubleshooting
• Starting Problems
• Component Testing
• Ignition System Operation
• On, Off Switch
• Optional Light Switch
• Parking Brake Latch Switch
• Interlock Module
• Lighting Coil
• 6 : Chassis and Controls
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Service and Repairs
• Handle Assembly
• Throttle Cable Replacement
• Brake Cable Replacement
• Traction Clutch Cable Replacement
• Reel Clutch Cable Replacement
• Traction and Reel Drive Engagement Lever Assembly
• Kickstand
• Transport Wheels (Optional)
• 7 : Cutting Unit
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Supporting Cutting Unit when Servicing
• Separating Cutting Unit from Traction Unit
• Special Tools
• Gauge Bar Assembly
• Backlapping Brush Assembly
• Bedknife Screw Tool
• Roller Bearing Installation Tools
• Diameter, Circumference Measuring Tape
• Turf Evaluator Tool
• Bedknife Top Angle Indicator and Mount
• Factors That Can Affect Quality of Cut
• Adjustments
• Leveling Rear Roller
• Service and Repairs
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly
• Reel Assembly Service
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service
• 8 : Belt Driven Groomer (Optional)
• Table of Contents
• Specifications
• General Information
• Installation Instructions
• Troubleshooting
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Adjustments
• Height, Depth of Groomer Adjustment
• Service and Repairs
• Groomer Belt Replacement (Forward Rotating Groomer Drive)
• Groomer Cover (Counter Rotating Groomer Drive)
• Grooming Reel (Forward Rotating Groomer Drive)
• Grooming Reel (Counter Rotating Groomer Drive)
• Grooming Reel Service
• Grooming Reel Bearing Replacement
• Idler Assembly (Forward Rotating Groomer Drive)
• Idler Assembly (Counter Rotating Groomer Drive)
• Lift Arm Assembly
• Groomer Brush
• 9: Universal Groomer (Optional)
• Specifications
• General Information
• Installation Instructions
• Troubleshooting
• Factors Affecting Grooming
• Groomer Reel Mechanical Problems
• Special Tools
• Reel Thread Repair Taps
• Drive Shaft Removal Tool
• Adapter Wrench
• Syringe – 50cc (2 ounce)
• Service and Repairs
• The Gear Box Assembly
• Removing the Gear Box Assembly
• Servicing the Gear Box
• Installing the Gear Box Assembly
• Idler Assembly
• Removing the Idler Assembly
• Installing the Idler Assembly
• Groomer Reel
• Removing the Groomer Reel
• Installing the Groomer Reel
• Servicing the Groomer Reel
• Disassembling the Groomer Reel
• Assembling the Groomer Reel
• Height Adjuster Assembly
• Disassembling the Height Adjuster Assembly
• Assembling the Height Adjuster Assembly
• Servicing the Grooming Brush (Optional)