Toro Groundsmaster 7200, 7210 (with Kubota Engine) Service Repair Manual

Table of Content – Groundsmaster 7200, 7210 (with Kubota Engine)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• General Safety Instructions
• Supervisors Responsibilities
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• 3 – Kubota Diesel Engine
• Specifications: Groundsmaster 7200
• Specifications: Groundsmaster 7210
• General Information
• Operators Manual
• Stopping the Engine (Groundsmaster 7210)
• Adjustments
• Adjust Throttle Control
• Service and Repairs
• Air Cleaner Assembly
• Exhaust System
• Fuel System
• Radiator
• Engine
• Kubota 05 E2B Series Workshop Manual (S.N below 280000000)
• Kubota 05-E3B Series Workshop Manual (S.N 280000001 and up)
• Kubota 05-E4B Series Workshop Manual
• 4 – Hydraulic System
• Specifications
• General Information
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Operators Manual
• Pushing Traction Unit
• Relieving Hydraulic System Pressure
• Traction Circuit (Closed Loop) Component Failure
• Hydraulic Schematics
• Hydraulic Flow Diagrams
• Traction Circuits
• Lift Circuit (Raise)
• Lift Circuit (Lower)
• PTO Circuit
• Special Tools
• Hydraulic Pressure Test Kit
• 15GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Test Fitting Kit
• O-ring Kit
• High Flow Hydraulic Filter Kit
• Troubleshooting
• Testing
• Traction System Operation Testing
• Charge Relief Valve Pressure Test (Using Pressure Gauge)
• Transmission Piston Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
• Traction Relief Valve Pressure Test (Using Tester with Pressure Gauges and Flow Meter)
• Wheel Motor Efficiency Test (Using Tester with Pressure Gauges and Flow Meter)
• PTO Pressure Valve Test (Using Pressure Gauge)
• Implement Relief Pressure Test (Using Pressure Gauge)
• Gear Pump Flow Test (Using Tester with Pressure Gauges and Flow Meter)
• Lift Cylinder Internal Leakage Test
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Flush Hydraulic System
• Charge Hydraulic System
• Hydraulic Tank
• Wheel Motors
• Wheel Motor Service
• Transmission
• Transmission Service
• Gear Pump
• Gear Pump Service
• Manual Lift Control Valve (SN Below 313000000)
• Manual Lift Control Valve Service (SN Below 313000000)
• Lift Control Manifold (SN Above 313000000)
• Lift Control Manifold Service (SN Above 313000000)
• Polar TracTM Hydraulic Control Valve
• Polar TracTM Hydraulic Control Valve Service
• Lift Cylinder
• Lift Cylinder Service
• Polar TracTM Lift Cylinder
• Polar TracTM Lift Cylinder Service
• Oil Cooler
• Parker Torqmotor Service Procedure
• 5 – Electrical System
• Electrical Schematics and Diagrams
• Special Tools
• Multimeter
• Battery Terminal Protector
• Dielectric Gel
• Battery Hydrometer
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Cutting Deck Operating Problems
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Component Testing
• Ignition Switch
• Indicator Lights
• Hour Meter
• PTO Switch
• Neutral Switches
• Seat Switch
• Parking Brake Switch (SN Below 310000000)
• Parking Brake Switch (SN Above 310000000)
• Standard Control Module
• Standard Control Module Logic Chart
• PTO Solenoid Valve Coil
• Lift Control Manifold Solenoid Valve Coils (SN Above 313000000)
• Fusible Link Harness
• Diode Assembly
• Glow Relay
• High Temperature Warning Switch
• High Temperature Shutdown Switch
• Dual Temperature Switch (Polar TracTM Machines)
• Deck Lift, Lower Switch (SN Above 313000000)
• Fuel Pump
• Fuel Stop Solenoid
• Glow Controller
• Service and Repairs
• PTO Solenoid Valve Coil
• Battery Storage
• Battery Care
• Battery Service
• 6 – Chassis
• Specifications
• General Information
• Operators Manual
• Service and Repairs
• Rear Wheels
• Polar TracTM Wheels
• Parking Brakes
• Parking Brake Service
• Parking Brake Assembly
• Front Castor Wheels
• Polar TracTM Wheel Hub Service
• PTO Drive Shaft
• PTO Drive Shaft Cross and Bearing Service
• Cutting Deck Lift Arms
• Operator Seat
• Operator Seat Service
• Hood
• 7 – Cutting Deck
• General Information
• Specifications
• Operators Manual
• Factors That Can Affect Cutting Performance
• Service and Repairs
• Blade Stopping Time
• Cutting Deck Removal and Installation
• Idler Assembly
• Blade Spindle
• Blade Spindle Service
• Gearbox
• Cutting Deck Pull Links
• 8 – Foldout Diagrams
• Electrical Drawing Designations
• Hydraulic Schematics
• Hydraulic Schematic (SN Below 313000000)
• Hydraulic Schematic (SN Below 313000000) with Rear Attach Lift Kit
• Hydraulic Schematic (SN Below 313000000) with Polar Trac Installed)
• Hydraulic Schematic (SN Below 313000000) with Polar Trac and Rear Attach Lift Kit
• Hydraulic Schematic (SN From 313000001 to 314999999)
• Hydraulic Schematic (SN Above 315000000)
• Electrical Schematics
• SN Below 313000000
• SN Below 313000000 (With Optional Kits Shown)
• SN 313000000 to 403440000 (With Optional Kits Shown)
• SN Above 403440001 (With Optional Kits Shown)
• Circuit Diagrams
• Glow Circuits
• Crank Circuits
• Run Circuits
• Run Circuits (PTO Engaged)
• Wire Harness
• SN Below 310000000
• SN From 310000001 to 312999999
• SN 313000001 to 403440000
• SN Above 403440001