Toro Reelmaster 7000 Service Repair Manual

Table of Content – Reelmaster 7000

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Table of Contents
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Table of Contents
• Product Records
• Maintenance
• Equivalents and Conversions
• Decimal and Millimeter Equivalents
• US to Metric Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Series)
• Other Torque Specifications
• Conversion Factors
• 3 – Kubota Diesel Engine
• Table of Contents
• Specifications
• General Information
• Operator’s Manual
• Service and Repairs
• Air Filter System
• Exhaust System
• Fuel System
• Radiator
• Engine
• Engine Removal
• Engine Installation
• Pump Adapter Plate
• Kubota Diesel Engine Workshop Manual
• 4 – Hydraulic System
• Table of Contents
• Specifications
• General Information
• Operator’s Manual
• Towing Traction Unit
• Check Hydraulic Fluid
• Relieving Hydraulic System Pressure
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O–Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O–Ring Fitting into Component Port)
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuit: Mow Speed
• Traction Circuit: Transport Speed
• Lower Cutting Units
• Raise Cutting Units
• Mow Circuit
• Steering Circuit
• Engine Cooling Fan Circuit
• Special Tools
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• PTO Problems
• Steering Circuit Problems
• Lift, Lower Circuit Problems
• Engine Cooling Fan Circuit Problems
• Testing
• Traction Circuit Charge Pressure
• Traction Circuit Relief Pressure
• Traction Circuit Reducing Valve (PR) Pressure
• Rear Traction Circuit Relief (RV) Pressure Test
• Piston (Traction) Pump Flow Test
• Mow Circuit Pressure Test
• Mow Circuit Relief Pressure Test
• Cutting Unit Motor Case Drain Leakage Test
• Gear Pump P1 and P2 Flow (Mow Circuits) Test
• Steering Circuit Relief Pressure
• Steering Cylinder Internal Leakage
• Lift, Lower Circuit Relief Pressure
• Gear Pump P3 Flow (Steering and Lift, Lower Circuits) Test
• Cooling Fan Circuit Test
• Gear Pump P4 Flow (Cooling Fan Circuit) Test
• Adjustments
• Adjust Control Manifold Relief Valves
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Check Hydraulic Lines and Hoses
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Charge Hydraulic System
• Gear Pump
• Gear Pump Service
• Piston (Traction) Pump
• Piston (Traction) Pump Service
• 4WD, 2WD and Filtration, Charge Control Manifolds
• 4WD, 2WD Control Manifold Service
• Filtration, Charge Control Manifold Service
• Control Manifold Cartridge Valve Service
• Rear Axle Motor
• Front Wheel Motors
• Rear Axle and Front Wheel Motor Service
• Cutting Reel Motor
• Cutting Reel Motor Service
• Mow Control Manifold
• Mow Control Manifold Service
• Steering Control Valve
• Steering Control Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Engine Cooling Fan Motor
• Engine Cooling Fan Motor Service
• Fan Control Manifold
• Fan Control Manifold Service
• Lift Control Manifold
• Lift Control Manifold Service
• Lift Circuit Junction Manifold
• Front Lift Cylinders
• Rear Lift Cylinders
• Lift Cylinder Service (Serial Number Below 314000200)
• Lift Cylinder Service (Serial Number Above 314000200)
• Hydraulic Reservoir
• Hydraulic Oil Cooler
• Eaton Piston Pump Repair Information
• Eaton Piston Motor Repair Information
• Danfoss Steering Unit Service Repair Manual
• 5 – Electrical System
• Table of Contents
• General Information
• Operator’s Manual
• Toro Electronic Controller (TEC)
• CAN-bus Communications
• Electrical Drawings
• Special Tools
• Troubleshooting
• Diagnostic Display
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Electrical System Quick Checks
• Battery Test (Open Circuit Test)
• Charging System Test
• Glow Plug System Test
• Check Operation of Interlock Switches
• Adjustments
• Mowith Transport Sensor
• Cutting Unit Position Sensor
• Component Testing
• Ignition Switch
• Fuses
• Indicator Lights
• Hour Meter
• Temperature Gauge
• PTO Switch
• Cutting Unit Lift Switch
• Headlight Switch
• Engine Cooling Fan Switch
• Seat Switch
• Parking Brake Switch
• Mowith Transport Sensor
• Cutting Unit Position Sensor
• Backlap Switches
• Glow and Main Power Relays
• Start Relay
• Reel Speed Potentiometer
• Hydraulic Solenoid Valve Coils
• Traction Neutral Switch
• Diode Assembly
• Toro Electronic Controller (TEC)
• Engine Coolant and Hydraulic Oil Temperature Senders
• Fuel Pump
• Fuel Stop Solenoid
• Engine Temperature Sender
• Oil Pressure Switch
• Service and Repairs
• Battery Storage
• Battery Care
• Battery Service
• Hydraulic Solenoid Valve Coils
• 6 – Axles, Planetaries and Brakes
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Adjustments
• Planetary Drive Assembly Endplay (OPH-2 series planetary drives)
• Service and Repairs
• Brake Assembly
• Brake Inspection and Repair
• Planetary Drive Assembly
• OPH-2 Series Planetary Drive Service
• VA02 Series Planetary Drive Service
• Rear Axle Assembly
• Rear Axle Service
• Bevel Gear Case and Axle Case
• Differential Shafts
• Axle Shafts
• Input Shaft, Pinion Gear
• Differential Gear
• Pinion Gear to Ring Gear Engagement
• 7 – Chassis
• Table of Contents
• General Information
• Operator’s Manual
• Cutting Unit Identification
• Service and Repairs
• Steering Column
• Console Arm
• Lift Arms for Front Cutting Units (#1, #4 and #5)
• Lift Arms for Rear Cutting Units (#2 and #3)
• Operator Seat
• Operator Seat Service
• Operator Seat Suspension
• Hood
• 8 – DPA Cutting Units
• Table of Contents
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Special Tools
• Gauge Bar Assembly
• Bedknife Screw Tool
• Handle Assembly
• Plastic Plug
• Cutting Unit Kickstand
• Spline Insert Tool
• Diameter, Circumference Measuring Tape
• Roller Rebuild Kit
• Turf Evaluator Tool
• Reel Bearing Installation Tool (cutting units with painted side plates)
• Cutting Reel Shim
• Cutting Performance Paper
• Pulley Alignment Tool
• Bedknife Top Angle Indicator and Mount
• Factors That Can Affect Cutting Performance
• Adjustments
• Characteristics
• Reel Bearing Adjustment (cutting units with painted side plates)
• Leveling Rear Roller
• Service and Repairs
• Hydraulic Reel Motor
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly (cutting units with painted side plates)
• Reel Assembly Service (cutting units with painted side plates)
• Reel Assembly (cutting units with aluminum side plates)
• Reel Assembly Service (cutting units with aluminum side plates)
• Preparing Reel for Grinding
• Front Roller
• Rear Roller
• Roller Service (greasable bearings with retaining ring)
• Roller Service (greasable bearings with bearing nut)
• Rear Roller Brush – Optional (cutting units with painted side plates)
• Rear Roller Brush – Optional (cutting units with aluminum side plates)
• 9 – Belt Driven Groomer (Optional)
• Table of Contents
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Adjustments
• Groomer Height, Depth Adjustment
• Service and Repairs
• Groomer Drive Belt Replacement
• Groomer Plate Assembly
• Groomer Reel
• Groomer Reel Service
• Groomer Pivot Hub
• Height Adjuster Assembly
• 10 – Universal Groomer (Optional)
• Table of Contents
• Grooming Performance
• Troubleshooting
• Groomer Reel Mechanical Problems
• Service and Repairs
• Gear Box Assembly
• Idler Assembly
• Groomer Reel
• Groomer Reel Service
• Grooming Brush (Optional) Service
• Height Adjuster Assembly
• 11 – Foldout Drawings
• Table of Contents
• Electrical Drawing Designations
• Wire Color
• Wire Size
• Hydraulic Schematic
• Electrical Schematic: Sheet 1 of 2
• Electrical Schematic: Sheet 2 of 2
• Main Wire Harness Drawing
• Seat and Console Wire Harness Drawing
• Power Center Wire Harness Drawing