Name: Volvo A35C Articulated Dump Truck Repair Service Manual
SKU: 777568
Price: 43.00 USD
Availability: InStock

Volvo A35C Articulated Dump Truck Repair Service Manual

$43.00

What’s Included

Repair Service Manual	869 Pages

Technical Details

Brand	Volvo
Model	A35C
Type	Articulated Dump Truck
Manuals	Repair Service Manual
Publication Numbers	Ref. No 163657 6228
Language	English
Format	PDF

SKU: 777568 Category: Volvo

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Table of Content A35C Service Information

GENERAL
- DESCRIPTION, COMPLETE MACHINE
  - General
- SPECIFICATIONS
  - - Product identification plates
- STANDARD TIME
- TOOL
  - - Drawings of E-tools that can be made in your own workshop

STANDARD PARTS, SERVICE
- LUBRICANT; FUEL; OTHER FLUID
- SERVICE
  - Maintenance
    - Electric welding
  - Emergency measures

ENGINE WITH MOUNTING AND EQUIPMENT
- - General, engine installation and its function
    - Specifications, general (serial no. 5201 Ţ€“, US 60301Ţ€“)
    - Specifications, general (serial no. Ţ€“5200, US Ţ€“60300)
- ENGINE
  - General, common info about 211 – 218
    - Compression check, engine at operating temperature
    - Specifications, capacities
  - Valve mechanism
    - Specifications, general
- LUBRICATING SYSTEM
  - General, common info about 221 – 224
  - Oil filter; filter housing
  - Oil cooler
    - Specifications, weights
- FUEL SYSTEM
  - General (common info about 233 – 238)
    - Low emission engines
  - Fuel pump; filter; strainer
    - Fuel system, bleeding air
  - Fuel tank; fuel filling pump
  - Injection pump; regulator; pump companion
    - Injection timing, checking and adjusting
    - Low and high idle speed, checking and adjusting with service display unit
    - Stall speed, checking with service display unit
  - Injector; delivery pipe
  - Control system; control unit (for ex. injection timming adjuster)
    - Automatic timing adjuster (alpha adjuster)
    - Automatic timing adjuster, checking
- INLET SYSTEM; EXHAUST SYSTEM
  - Silencer; exhaust pipe
  - Exhaust brake
  - Turbo charger
  - Air cleaner with connections; air pre-heater
- COOLING SYSTEM
  - General, common info about 261 – 269
  - Radiator, mounting and connections included
    - Radiator, changing
  - Coolant pump; thermostat
    - Coolant pump, removed, reconditioning
  - Fan; fan shroud; fan coupling
    - Fan motor, adjusting speed
    - Hydraulic motor and hydraulic pump for fan,checking and adjusting

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
- - Comprehensive info, electrical system
    - Special instructions for servicing the electrical system
- BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
  - Battery
- ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
  - General, common info about 321 – 322
  - Alternator inclusive drive
    - Alternator, changing
- STARTING SYSTEM
  - Starter motor inclusive solenoid
    - Starter motor, changing
- LIGHTING
  - General, common info about 351 – 356
  - Lighting, front, including parking light and day running light
    - Headlights, changing light bulb
- CABLE; FUSE; RELAY
  - General, common info about 371 – 379
    - Circuit 1 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 1 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 2 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 2 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 3 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 3 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 4 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 4 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 5 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 5 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 5 contŢ€™d. (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 5 contŢ€™d. (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 6 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 6 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 6 contŢ€™d. (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 6 contŢ€™d. (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 7 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 7 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 8 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 8 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 9 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 9 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 10 (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 10 (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 11, spare (serial no. Ţ€“5200, US Ţ€“60300)
    - Circuit 11, spare (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Circuit 12 (serial no. 5201Ţ€“, US 60301Ţ€“)
  - Cable; battery disconnector
    - Connectors, cables (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Connectors, cables (serial no. Ţ€“5200, US Ţ€“60300)
  - Electrical distribution box; fuse box; junction box
    - Left electrical distribution box
    - Right electrical distribution box (serial no. Ţ€“5200, US Ţ€“60300)
    - Right electrical distribution box (serial no. 5201Ţ€“, US 60301Ţ€“)
- INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
  - General, common info about 383 – 387
    - Combination instrument (serial no. Ţ€“4915, US Ţ€“60080)
    - Other instruments and operating controls (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Other operating controls (serial no. Ţ€“5200,
    - Right instrument panel (serial no. Ţ€“5200, US Ţ€“60300)
    - (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Speedometer, electric, calibrating
    - Speedometer, electric, changing (serial no. 4916Ţ€“5591, US 60081Ţ€“60468)
  - Sender, monitoring system
    - Sensor for retarder temperature (SE13), measuring resistance
  - Warning/information unit, display unit
    - Contronic Information display unit
    - Information display unit, summary
    - Information display unit, displays

POWER TRANSMISSION
- - General, common info about 410 – 436
    - Checking main, torque converter and lubrication oil pressure
- CLUTCH; TORQUE CONVERTER
  - Hydrodynamic coupling, torque converter
- TRANSMISSION, HYDRAULIC CONTROL
  - Transmission, hydraulic control
    - Missing signal from both engine speed sensor (SE3) and speed sensor (SE4)
    - Missing signal from engine speed sensor (SE3)
    - Retarder valve, changing seal
    - Transmission retarder valve, adjusting airł pressure
    - Transmission, checking resistance of solenoids
    - Transmission, mounting downward through door opening
    - Transmission, removing upward
    - Turbine speed sensor, changing
- GEARBOX,
  - Distributing gearbox
    - Checking and adjusting longitudinal differential lock Ţ€“ from underneath
    - Dropbox, changing seal for rear output shaft
    - Dropbox, changing seal for front output shaft
    - Sensors for high and low range, adjusting
- PROPELLER SHAFT
  - General, common info about 451 – 453
  - Propeller shaft, complete
    - Propeller shaft between transmission and dropbox, changing
    - Propeller shaft for rear bogie axle, changing
    - Propeller shaft, front output shaft on dropbox, changingł
    - Propeller shaft for front bogie axle, changing
- FRONT AXLE; REAR AXLE
  - General, common info about 461 – 468
    - Dog clutch 6×6, checking and adjusting
  - Front axle
  - Rear axle 1
  - Rear axle 2
  - Differential lock, with control
    - Transverse differential lock, adjusting engagement (per axle)
- MISCELLANEOUS
  - General, common info about 491 – 492
    - Transmission, hydraulic diagram

BRAKE
- - Comprehensive info about brakes
    - Specifications, tightening torques
- WHEEL BRAKE
  - General, common info about 511 – 519
    - Brake pads for service brake, changing
  - Rear wheel brake, axle 1, dry brake
    - Brake caliper, reconditioning
- HYDRAULIC BRAKE SYSTEM
  - General, common info about 520 – 522
    - Brake system, bleeding and filling oil
    - Brake system, changing brake oil and pressure filter (serial no. Ţ€“5200, US Ţ€“60300)
    - pressure filter (serial no. 5201Ţ€“, US 60301Ţ€“)
    - Brake system, bleeding and filling oil (serial no. Ţ€“5200, US Ţ€“60300)
    - Brake system, checking function
    - Brake pads for service brake, checking
  - Brake valve
    - Foot brake valve, changing
    - Foot brake valve, reconditioning (removed)
    - Unloading valve and non-return valve block, removing and mounting
    - Unloading valve, functional description
  - Brake accumulator; hydraulic pump
    - Accumulator, checking
- PARKING BRAKE
  - General, common info about 551 – 554
    - Parking brake caliper, removed, reconditioning
    - Parking brake valve, reconditioning (removed)
    - Parking brake, changing brake caliper
    - Spring brake cylinder, changing
    - Spring brake cylinder, removed, reconditioning
  - Propeller shaft brake
- COMPRESSED-AIR BRAKE
  - General, common info about 561 – 565
  - Compressor; regulator; anti-freez unit
    - General repair instructions, compressor
  - Compressed-air tank, with mounting
  - Valves, compressed-air
- - General, common info about 591 – 594
    - Compressed air diagram (serial no. Ţ€“5200, US Ţ€“60300)
    - Compressed air diagram (serial no. 5201Ţ€“, USł 60301Ţ€“)
    - Compressed air system, position list (serialł no. 5201Ţ€“, US 60301Ţ€“)
    - Compressed air system, position list (serialł no. Ţ€“5200, US Ţ€“60300)
    - Hydraulic diagram (serial no. Ţ€“5200, US Ţ€“60300)
    - Hydraulic system, position list (serial no. Ţ€“5200, US Ţ€“60300)
    - Hydraulic system, position list (serialł no.ł 5201Ţ€“, US 60301Ţ€“)
  - Retarder
    - Retarder, functional description (serial no. Ţ€“5200, US Ţ€“60300)

STEERING
- - Comprehensive info, steering
- - General, common info about 641 – 647
  - Steering gear
    - Steering, rack and pinion gear, changing
  - Steering arm; steering linkage; track rod
    - Steering linkage, changing roller bearing in bracket (serial no. 4738Ţ€“)
    - Steering linkage, changing roller bearing in rear lever (serial no. 4738Ţ€“)
    - Steering linkage, changing roller bearing in front lever (serial no. 4738)Ţ€“
    - Steering linkage, checking and adjusting
  - Hydraulic equipment
    - Damping cylinder, changing seals
    - Damping cylinder, checking pre-load
    - Max. oil pressure, hydraulic system (steering and dumping), checking and adjusting
    - Steering cylinder, changing
    - Steering valve complete with connections
    - Steering valve, removed, reconditioning
    - Steering valve, changing
  - Supplementary steering
    - Secondary steering, adjusting operating pressure and stand-by (hold) pressure

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- FRAME
  - General, common info about 711 – 718
  - Frame, complete
    - Load unit frame, checking dimensions
- SUSPENSION
  - General, common info about 725 – 727
  - Hollow rubber spring, bump stop
    - Rubber spring, changing
- FRAME LINK
  - Bearings
    - Frame joint, changing brass bushing (metallic bearing) in torque tube
    - Frame joint, checking and adjusting clearance
    - Frame joint, removed, changing brass bushing (metallic bearing)
    - Frame joint, removed, changing wear rings on hitch
    - Steering joint spherical bearings, checking clearance
    - Steering joint, changing spherical bearings and pivot pins
- AXLE SUSPENSION
  - Bogie suspension
    - Bogie beam, changing rubber spring (oneł side)
    - Front or rear torsion bar, adjusting (load unit)
    - Torsion bar rubber bushing (rubber bearing), changing
- WHEELS; TRACKS; TYRE; HUB; DRUM
  - Wheel

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
- CAB, NAKED; CANOPY
- ENGINE HOOD; MUDGUARD; FOOT STEP
  - Engine hood with assembly parts
- TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
  - Glass; sealing moulding
    - Window pane, changing
- CAB INTERIOR/UPHOLSTERY
  - Driver’s seat, complete; instructor’s seat
    - Air spring for operatorŢ€™s seat, changing
    - OperatorŢ€™s seat, adjusting height of attachment
    - OperatorŢ€™s seat, mechanical spring suspension
- AIR CONDITIONING UNIT
  - Heating unit
    - Heater, changing
  - Cooling unit
    - Air conditioning, checking function
    - Refrigerant R134a, vacuum pumping including filling (charging)
    - Refrigerant R134a, draining
- INTERIOR EQUIPMENT
  - General, common info about 881 – 884
    - Protection against electromagnetic interference

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
- - - Diagnosis using service display unit
    - Hydraulic diagram, complete (steering, dumping and fan drive)
    - Hydraulic system (steering, dumping and fanł drive)
- WORKING HYDRAULICS; SERVO HYDRAULICS
  - General, common info about 911 – 917
  - Tank; line; oil cooling; filter; breather; filling pump
  - Working hydraulics
  - Pump, working hydraulics
    - Hydraulic pump and dumping valve, description
    - Hydraulic pumps for steering and dumping system, checking internal leakage
    - Oil pump, ground dependent, changing
    - Stand-by pressure (hold pressure), disconnected and connected signal line
  - Servo hydraulic system
- LOAD CARRIER
  - Hauler/platform body, incl. tipping cylinder; heating; tail gate
    - Dumping valve, removing and mounting
    - Load body, adjusting against frame
    - Load body, changing dump bearing

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Volvo A35C Articulated Dump Truck Repair Service Manual

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Table of Content A35C Service Information

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