Name: Volvo EC240 NLC Excavator Repair Service Manual
SKU: 778144
Price: 59.00 USD
Availability: InStock

Table of Content EC240 NLC Service Information

GENERAL
- SPECIFICATIONS
  - General
- STANDARD TIME
- TOOL
  - - NET 8940-00020 Replace tool for the radiator assembly
    - NET 8940-00170 Replace tool for the hydraulic tank and fuel tank
    - NET 8940-00180 Press disc for hydraulic pump cover seal
    - NET 8940-00200 Replace tool for the remote control valve joint
    - NET 8940-00210 Inspection tool for the rotary switch
    - NET 8940-00220 Inspection tool for the power shift valve
    - NET 8940-00240 Replace tool for the hydraulic tee fitting
    - NET 8940-00250 Replace tool for the hydraulic tee fitting
    - NET 8940-00260 Replace tool for the turning joint
    - NET 8940-00270 Replace tool for the slew ring gear

STANDARD PARTS, SERVICE
- LUBRICANT; FUEL; OTHER FLUID
- SERVICE
  - Maintenance
    - Condition test
      - Creeping of hydraulic cylinder
      - Measuring condition
  - Emergency measures
    - Jump starting
      - Starting engine with booster cables
  - Miscellaneous
    - Trouble shooting
      - Troubleshooting, diagnosing procedure

ENGINE WITH MOUNTING AND EQUIPMENT
- ENGINE
  - General, common info about 211 – 218
  - Valve mechanism
  - Engine mounting
- LUBRICATING SYSTEM
  - General, common info about 221 – 224
- FUEL SYSTEM
  - General (common info about 233 – 238)
  - Fuel tank; fuel filling pump
    - Fuel tank, breathing filter included
    - Fuel filling pump, connections included
    - Miscellaneous, for example fuel shut off
  - Fuel lines
- INLET SYSTEM; EXHAUST SYSTEM
  - General, common info about 251 – 258
    - Inlet and exhaust system, description
- COOLING SYSTEM
  - General, common info about 261 – 269
    - Cooling system, specifications
    - Radiator and hydraulic oil cooler, description
  - Radiator, mounting and connections included
    - Radiator; heat exchanger
  - Miscelaneous
    - Coolant heater, engine heater
    - Oil heater, engine heater
- ENGINE CONTROL
  - General, common info about 272 – 277
  - Speed control
    - Setting motor; accelerator device
    - Engine speed control switch, description

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
- - Comprehensive info, electrical system
- BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
  - Battery
- ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
  - General, common info about 321 – 322
  - Alternator inclusive drive
  - Charging; converter
- STARTING SYSTEM
  - General, common info about 331 – 334
    - Engine stop motor, description (EC210 only)
    - Engine stop motor, specifications (EC210 only)
    - Fuel cut-off relay (50A), description (EC240 only)
    - Fuel cut-off relay (50A), specifications (EC240 only)
    - Fuel cut-off solenoid, description (EC240 only)
  - Starter motor inclusive solenoid
  - Electric air pre-heater, excluding element
- LIGHTING
  - General, common info about 351 – 356
    - Work lamp and head lamp, description
- OTHER ELECTRICAL EQUIPMENT
  - Audible warning from horn; mounting
    - Horn
    - Back-up warning; travel warning
  - Cleaner
    - Windscreen wiper
  - Switch; connector
    - Switch
      - Auto/manual switch, description
      - Buzzer stop & confirm switch, description
      - Right switch panel (6R), description
  - Automatic control/blocking function, lacking a function group of its own
    - Automatic control system, description
    - Mode selection & engine speed sensing power control, description
    - Mode selection & engine speed sensing power control, specification
    - Safety startŢ€‰/Ţ€‰stop, description
    - Vehicle electronic control unit (V-ECU), description
- CABLE; FUSE; RELAY
  - General, common info about 371 – 379
    - Connector, configuration
    - Wiring diagram 1, main diagram, positive feed / chassis connection
    - Wiring diagram 2, positive feed / chassis connection, control units
    - Wiring diagram 3, function group 2, engine
    - Wiring diagram 4, function group 2, engine
    - Wiring diagram 5, function group 2, engine
    - Wiring diagram 6, function group 2, engine
    - Wiring diagram 7, function group 2, engine
    - Wiring diagram 8, function group 3, electrical, lighting etc.
    - Wiring diagram 9, function group 3, electrical, lighting etc.
    - Wiring diagram 10, function group 3, electrical, lighting etc.
    - Wiring diagram 11, function group 8, cab
    - Wiring diagram 12, function group 8, cab
    - Wiring diagram 13, function group 8, cab
    - Wiring diagram 14, function group 9, hydraulics
    - Wiring diagram 15, function group 9, hydraulics
    - Wiring diagram 16, function group 9, hydraulics
    - Wiring diagram 17, communication
    - Wiring diagram 18, automatic greasing system
  - Electrical distribution box; fuse box; junction box
    - Electrical distribution box
    - Relay
- INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
  - Sender, monitoring system
    - Sender, temperature
      - Coolant temperature sensor, description
    - Sender, level
    - Sender, position
    - Sender, pressure
      - Engine oil pressure switch, description
    - Sender, speed
  - Warning/information unit, display unit
    - Display unit
      - Instrument panel (I-ECU), description
- MISCELLANEOUS
  - Radio, with tape or CD player; voltage divider
    - Radio, with tape or CD player
    - Voltage divider
      - DCŢ€“DC converter, description

POWER TRANSMISSION
- GEARBOX,
  - Gearbox
    - Track gearbox, crawler machine
      - Track gearbox (EC210), maintenance standard
      - Track gearbox (EC210), precautions for operation
      - Track gearbox (EC240), maintenance standard
      - Track gearbox (EC240), precautions for operation
      - Track gearbox, installation
      - Track gearbox, removal
    - Swing gearbox + swing pinion shaft
      - Slew gearbox (EC210), lubrication
      - Slew gearbox (EC210), troubleshooting
- HYDROSTATIC DRIVE
  - General, common info about 441 – 443
  - Hydraulic motor incl. operating system.
    - Hydraulic motor 1, traveling
      - Track motor (EC210), operating checks
      - Track motor (EC210), assembly
      - Track motor (EC210), disassembly
    - Hydraulic motor, swing of superstructure
      - Slew motor, description
      - Slew motor, disassembly
  - Hydraulic pump incl.coupling, travelling incl. operating system
  - Centre passage; lines
    - Centre passage
      - Turning joint, disassembly and assembly
- - General, common info about 491 – 492

BRAKE
- TRACK BRAKE

STEERING
- - General, common info about 641 – 647

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- - Comprehensive info about frame and track unit/wheels
    - Frame and track unit, specifications
- FRAME
  - General, common info about 711 – 718
    - Upper frame (Superstructure), removal
  - Counterweight
    - Additional counterweight & digging unit
  - Frame, excavator
    - Undercarriage (crawler machine)
- WHEELS; TRACKS; TYRE; HUB; DRUM
  - Crawler unit
    - Front idler, incl. fork
      - Idler, tools for disassembly and assembly
    - Sprocket
      - Sprocket, measurement of wear
    - Steel track
      - Track chain
      - Track, adjusting track sag
    - Top rollers; skid rails
      - Topp rollers
        
        Top roller, tools for disassembly and assembly
        
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Brand	Volvo
Model Covered	EC240 NLC
Machine Type	Excavator
Documentation	Repair Service Manual
Publication Numbers	Ref. No 235280 5768
Language	English
Format	PDF

Volvo EC240 NLC Excavator Repair Service Manual

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