Volvo EC290 LC Excavator Repair Service Manual

Table of Content EC290 LC Service Information

• GENERAL
  • SPECIFICATIONS
    • General
  • STANDARD TIME
    • General
  • TOOL
    • General
      • NET 8940-00020 Replace tool
        for the radiator assembly
      • NET 8940-00020 Replace tool
        for the radiator assembly
      • NET 8940-00020 Replace tool
        for the radiator assembly
      • NET 8940-00170 Replace tool for the hydraulic
        tank and fuel tank
      • NET 8940-00170 Replace tool for the hydraulic
        tank and fuel tank
      • NET 8940-00170 Replace tool for the hydraulic
        tank and fuel tank
      • NET 8940-00200 Replace tool for the remote
        control valve joint
      • NET 8940-00200 Replace tool for the remote
        control valve joint
      • NET 8940-00200 Replace tool for the remote
        control valve joint
      • NET 8940-00210 Inspection tool for the
        rotary switch
      • NET 8940-00210 Inspection tool for the
        rotary switch
      • NET 8940-00210 Inspection tool for the
        rotary switch
      • NET 8940-00220 Inspection tool for the
        power shift valve
      • NET 8940-00220 Inspection tool for the
        power shift valve
      • NET 8940-00220 Inspection tool for the
        power shift valve
      • NET 8940-00240 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00240 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00240 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00250 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00250 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00250 Replace tool for the hydraulic
        tee fitting
      • NET 8940-00260 Replace tool for the center
        passage
      • NET 8940-00260 Replace tool for the center
        passage
      • NET 8940-00260 Replace tool for the center
        passage
      • NET 8940-00290 Slew motor & travel
        motor guide pin
      • NET 8940-00290 Slew motor & travel
        motor guide pin
      • NET 8940-00290 Slew motor & travel
        motor guide pin
      • NET 8940-00340 Replace tool for the slew
        ring gear
      • NET 8940-00340 Replace tool for the slew
        ring gear
      • NET 8940-00340 Replace tool for the slew
        ring gear

• STANDARD PARTS, SERVICE
  • LUBRICANT; FUEL; OTHER FLUID
    • General
  • SERVICE
    • Maintenance
      • Condition test
        • Creeping of hydraulic
          cylinder
        • Creeping of hydraulic
          cylinder
        • Creeping of hydraulic
          cylinder
        • Measuring
          condition
        • Measuring
          condition
        • Measuring
          condition
    • Emergency measures
      • Jump starting
        • Starting engine with booster
          cables
        • Starting engine with booster
          cables
        • Starting engine with booster
          cables
    • Miscellaneous
      • Trouble shooting
        • Troubleshooting, diagnosing
          procedure
        • Troubleshooting, diagnosing
          procedure
        • Troubleshooting, diagnosing
          procedure

• ENGINE WITH MOUNTING AND EQUIPMENT
  • ENGINE
    • General, common info about 211 – 218
    • Valve mechanism
    • Engine mounting
  • LUBRICATING SYSTEM
    • General, common info about 221 – 224
  • FUEL SYSTEM
    • General (common info about 233 – 238)
    • Fuel tank; fuel filling pump
      • Fuel tank, breathing filter included
      • Fuel filling pump, connections included
      • Miscellaneous, for example fuel shut off
    • Fuel lines
  • INLET SYSTEM; EXHAUST SYSTEM
    • General, common info about 251 – 258
      • Inlet and exhaust system,
        description
      • Inlet and exhaust system,
        description
      • Inlet and exhaust system,
        description
  • COOLING SYSTEM
    • General, common info about 261 – 269
      • Radiator and hydraulic
        oil cooler, description
      • Radiator and hydraulic
        oil cooler, description
      • Radiator and hydraulic
        oil cooler, description
    • Radiator, mounting and connections included
      • Radiator; heat exchanger
    • Miscelaneous
      • Coolant heater, engine heater
      • Oil heater, engine heater
  • ENGINE CONTROL
    • General, common info about 272 – 277
    • Speed control
      • Setting motor; accelerator device
      • Engine speed control switch,
        description
      • Engine speed control switch,
        description
      • Engine speed control switch,
        description

• ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
  • GENERAL
    • Comprehensive info, electrical system
  • BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
    • Battery
  • ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
    • General, common info about 321 – 322
    • Alternator inclusive drive
    • Charging; converter
  • STARTING SYSTEM
    • General, common info about 331 – 334
    • Starter motor inclusive solenoid
    • Electric air pre-heater, excluding element
  • LIGHTING
    • General, common info about 351 – 356
      • Work lamp and head lamp,
        specifications
      • Work lamp and head lamp,
        specifications
      • Work lamp and head lamp,
        specifications
  • OTHER ELECTRICAL EQUIPMENT
    • Audible warning from horn; mounting
      • Horn
      • Back-up warning; travel warning
    • Cleaner
      • Windscreen wiper
    • Switch; connector
      • Switch
        • Auto/manual switch,
          description
        • Auto/manual switch,
          description
        • Auto/manual switch,
          description
        • Buzzer stop & confirm switch,
          description
        • Buzzer stop & confirm switch,
          description
        • Buzzer stop & confirm switch,
          description
        • Engine speed control switch,
          description
        • Engine speed control switch,
          description
        • Engine speed control switch,
          description
        • Right switch panel (6R),
          description
        • Right switch panel (6R),
          description
        • Right switch panel (6R),
          description
    • Automatic control/blocking function, lacking a function group of its own
      • Automatic control system,
        description
      • Automatic control system,
        description
      • Automatic control system,
        description
      • Mode selection & engine speed
        sensing power control, description
      • Mode selection & engine speed
        sensing power control, description
      • Mode selection & engine speed
        sensing power control, description
      • Mode selection & engine speed
        sensing power control, specification
      • Mode selection & engine speed
        sensing power control, specification
      • Mode selection & engine speed
        sensing power control, specification
      • Safety start / stop,
        description
      • Safety start / stop,
        description
      • Safety start / stop,
        description
      • Vehicle electronic control unit (V-ECU),
        description
      • Vehicle electronic control unit (V-ECU),
        description
      • Vehicle electronic control unit (V-ECU),
        description
  • CABLE; FUSE; RELAY
    • General, common info about 371 – 379
      • Connector,
        configuration
      • Connector,
        configuration
      • Connector,
        configuration
      • Wiring diagram 1,
        main diagram, positive feed / chassis connection
      • Wiring diagram 1,
        main diagram, positive feed / chassis connection
      • Wiring diagram 1,
        main diagram, positive feed / chassis connection
      • Wiring diagram 2,
        positive feed / chassis connection, control units
      • Wiring diagram 2,
        positive feed / chassis connection, control units
      • Wiring diagram 2,
        positive feed / chassis connection, control units
      • Wiring diagram 3,
        function group 2, engine
      • Wiring diagram 3,
        function group 2, engine
      • Wiring diagram 3,
        function group 2, engine
      • Wiring diagram 4,
        function group 2, engine
      • Wiring diagram 4,
        function group 2, engine
      • Wiring diagram 4,
        function group 2, engine
      • Wiring diagram 5,
        function group 2, engine
      • Wiring diagram 5,
        function group 2, engine
      • Wiring diagram 5,
        function group 2, engine
      • Wiring diagram 6,
        function group 2, engine
      • Wiring diagram 6,
        function group 2, engine
      • Wiring diagram 6,
        function group 2, engine
      • Wiring diagram 7,
        function group 2, engine
      • Wiring diagram 7,
        function group 2, engine
      • Wiring diagram 7,
        function group 2, engine
      • Wiring diagram 8,
        function group 3, electrical, lighting etc.
      • Wiring diagram 8,
        function group 3, electrical, lighting etc.
      • Wiring diagram 8,
        function group 3, electrical, lighting etc.
      • Wiring diagram 9,
        function group 3, electrical, lighting etc.
      • Wiring diagram 9,
        function group 3, electrical, lighting etc.
      • Wiring diagram 9,
        function group 3, electrical, lighting etc.
      • Wiring diagram 10,
        function group 3, electrical, lighting etc.
      • Wiring diagram 10,
        function group 3, electrical, lighting etc.
      • Wiring diagram 10,
        function group 3, electrical, lighting etc.
      • Wiring diagram 11,
        function group 8, cab
      • Wiring diagram 11,
        function group 8, cab
      • Wiring diagram 11,
        function group 8, cab
      • Wiring diagram 12,
        function group 8, cab
      • Wiring diagram 12,
        function group 8, cab
      • Wiring diagram 12,
        function group 8, cab
      • Wiring diagram 13,
        function group 8, cab
      • Wiring diagram 13,
        function group 8, cab
      • Wiring diagram 13,
        function group 8, cab
      • Wiring diagram 14,
        function group 9, hydraulics
      • Wiring diagram 14,
        function group 9, hydraulics
      • Wiring diagram 14,
        function group 9, hydraulics
      • Wiring diagram 15,
        function group 9, hydraulics
      • Wiring diagram 15,
        function group 9, hydraulics
      • Wiring diagram 15,
        function group 9, hydraulics
      • Wiring diagram 16,
        function group 9, hydraulics
      • Wiring diagram 16,
        function group 9, hydraulics
      • Wiring diagram 16,
        function group 9, hydraulics
      • Wiring diagram 17,
        communication
      • Wiring diagram 17,
        communication
      • Wiring diagram 17,
        communication
    • Electrical distribution box; fuse box; junction box
      • Electrical distribution box
      • Relay
  • INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
    • Sender, monitoring system
      • Sender, temperature
        • Coolant temperature sensor,
          description
        • Coolant temperature sensor,
          description
        • Coolant temperature sensor,
          description
      • Sender, level
      • Sender, position
      • Sender, pressure
        • Engine oil pressure switch,
          description
        • Engine oil pressure switch,
          description
        • Engine oil pressure switch,
          description
      • Sender, speed
    • Warning/information unit, display unit
      • Display unit
        • Instrument panel (I-ECU),
          description
        • Instrument panel (I-ECU),
          description
        • Instrument panel (I-ECU),
          description
  • MISCELLANEOUS
    • Radio, with tape or CD player; voltage divider
      • Radio, with tape or CD player
      • Voltage divider
        • DC–DC converter,
          description
        • DC–DC converter,
          description
        • DC–DC converter,
          description

• POWER TRANSMISSION
  • GEARBOX,
    • General
    • Gearbox
      • Track gearbox, crawler machine
        • Track gearbox (serial no. 1 – 80), precautions
          for operation
        • Track gearbox (serial no. 1 – 80), precautions
          for operation
        • Track gearbox (serial no. 1 – 80), precautions
          for operation
        • Track gearbox (serial no. 1 – 80),
          maintenance standard
        • Track gearbox (serial no. 1 – 80),
          maintenance standard
        • Track gearbox (serial no. 1 – 80),
          maintenance standard
        • Track gearbox (serial no. 1
          – 80), assembly
        • Track gearbox (serial no. 1
          – 80), assembly
        • Track gearbox (serial no. 1
          – 80), assembly
        • Track gearbox (serial no. 1
          – 80), disassembly
        • Track gearbox (serial no. 1
          – 80), disassembly
        • Track gearbox (serial no. 1
          – 80), disassembly
        • Track gearbox (serial no. 81 – ), precautions
          for operation
        • Track gearbox (serial no. 81 – ), precautions
          for operation
        • Track gearbox (serial no. 81 – ), precautions
          for operation
        • Track gearbox (serial no. 81
          – ), assembly
        • Track gearbox (serial no. 81
          – ), assembly
        • Track gearbox (serial no. 81
          – ), assembly
        • Track gearbox (serial no. 81
          – ), disassembly
        • Track gearbox (serial no. 81
          – ), disassembly
        • Track gearbox (serial no. 81
          – ), disassembly
        • Track gearbox (serial no. 81
          – ), installation
        • Track gearbox (serial no. 81
          – ), installation
        • Track gearbox (serial no. 81
          – ), installation
        • Track gearbox (serial no. 81
          – ), removal
        • Track gearbox (serial no. 81
          – ), removal
        • Track gearbox (serial no. 81
          – ), removal
        • Track gearbox (serial no.
          1 – 80), description
        • Track gearbox (serial no.
          1 – 80), description
        • Track gearbox (serial no.
          1 – 80), description
        • Track gearbox
          (serial no. 1 – 80), installation
        • Track gearbox
          (serial no. 1 – 80), installation
        • Track gearbox
          (serial no. 1 – 80), installation
        • Track gearbox
          (serial no. 1 – 80), removal
        • Track gearbox
          (serial no. 1 – 80), removal
        • Track gearbox
          (serial no. 1 – 80), removal
      • Swing gearbox + swing pinion shaft
  • HYDROSTATIC DRIVE
    • General, common info about 441 – 443
    • Hydraulic motor incl. operating system.
      • Hydraulic motor 1, traveling
        • Track motor (serial no. 1 – 80), maintenance
          standard
        • Track motor (serial no. 1 – 80), maintenance
          standard
        • Track motor (serial no. 1 – 80), maintenance
          standard
        • Track motor (serial no. 1 –
          80), assembly
        • Track motor (serial no. 1 –
          80), assembly
        • Track motor (serial no. 1 –
          80), assembly
        • Track motor (serial no. 81 – ), maintenance
          standard
        • Track motor (serial no. 81 – ), maintenance
          standard
        • Track motor (serial no. 81 – ), maintenance
          standard
        • Track motor (serial no. 81
          – ), assembly
        • Track motor (serial no. 81
          – ), assembly
        • Track motor (serial no. 81
          – ), assembly
        • Track motor (serial no. 81
          – ), disassembly
        • Track motor (serial no. 81
          – ), disassembly
        • Track motor (serial no. 81
          – ), disassembly
        • Track motor (serial no.
          1 – 80), adjustment
        • Track motor (serial no.
          1 – 80), adjustment
        • Track motor (serial no.
          1 – 80), adjustment
        • Track motor
          (serial no. 1 – 80), assembly
        • Track motor
          (serial no. 1 – 80), assembly
        • Track motor
          (serial no. 1 – 80), assembly
        • Track motor
          (serial no. 1 – 80), description
        • Track motor
          (serial no. 1 – 80), description
        • Track motor
          (serial no. 1 – 80), description
        • Track motor
          (serial no. 1 – 80), disassembly
        • Track motor
          (serial no. 1 – 80), disassembly
        • Track motor
          (serial no. 1 – 80), disassembly
      • Hydraulic motor, swing of superstructure
        • Slew motor,
          assembly
        • Slew motor,
          assembly
        • Slew motor,
          assembly
        • Slew motor,
          description
        • Slew motor,
          description
        • Slew motor,
          description
        • Slew motor,
          disassembly
        • Slew motor,
          disassembly
        • Slew motor,
          disassembly
    • Hydraulic pump incl.coupling, travelling incl. operating system
    • Centre passage; lines
      • Centre passage
        • Center passage, disassembly
          and assembly
        • Center passage, disassembly
          and assembly
        • Center passage, disassembly
          and assembly
  • MISCELLANEOUS
    • General, common info about 491 – 492

• BRAKE
  • TRACK BRAKE
    • General

• STEERING
  • STEERING
    • General, common info about 641 – 647

• FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
  • GENERAL
    • Comprehensive info about frame and track unit/wheels
      • Frame and track unit,
        specifications
      • Frame and track unit,
        specifications
      • Frame and track unit,
        specifications
  • FRAME
    • General, common info about 711 – 718
    • Counterweight
      • Additional counterweight & digging
        unit
      • Additional counterweight & digging
        unit
      • Additional counterweight & digging
        unit
    • Frame, excavator
      • Undercarriage (crawler machine)
  • WHEELS; TRACKS; TYRE; HUB; DRUM
    • Crawler unit
      • Front idler, incl. fork
        • Idler, tools for disassembly
          and assembly
        • Idler, tools for disassembly
          and assembly
        • Idler, tools for disassembly
          and assembly
      • Sprocket
        • Sprocket, measurement
          of wear
        • Sprocket, measurement
          of wear
        • Sprocket, measurement
          of wear
      • Steel track
        • Track chain
        • Track, adjusting
          track sag
        • Track, adjusting
          trac