Name: Volvo EW160 Excavator Repair Service Manual
SKU: 478379
Price: 38.00 USD
Availability: InStock

Table of Content EW160 Service Information

GENERAL
- SPECIFICATIONS
  - General
    - Tightening torques, general
      tolerances
- STANDARD TIME
  - General

STANDARD PARTS, SERVICE
- LUBRICANT; FUEL; OTHER FLUID
  - General
- SERVICE
  - Emergency measures
    - Jump starting
      - Jump starting of machine,
        description
      - Jump starting
        of machine, connection of cables
  - Miscellaneous
    - Vacuum suction, hydraulic systems
      - Vacuum
        pump, connection
    - Hydraulic system, cleanliness
      when handling hydraulic components
    - Hydraulic system, repair of hydraulic components
      in workshop

ENGINE WITH MOUNTING AND EQUIPMENT
- ENGINE
  - General, common info about 211 – 218
    - Complete engine,
      removal
    - Engine specifications,
      general
  - Engine mounting
    - Engine mounting,
      right front, removal
- FUEL SYSTEM
  - Fuel tank; fuel filling pump
    - Fuel filling pump, connections included
  - Injection pump; regulator; pump companion
- COOLING SYSTEM
  - Radiator, mounting and connections included
  - Coolant pump; thermostat
    - Coolant pump
      - Coolant pump,
        removal
  - Fan; fan shroud; fan coupling
    - Fan drive, mechanical
- ENGINE CONTROL
  - Speed control
    - Engine speed control, replacement
      of throttle controls
    - Engine speed control,
      setting of throttle controls

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
- GENERAL
  - Comprehensive info, electrical system
    - Information
      system, overview
    - Main electrical components,
      description
    - Wiring diagram,
      list of components and index
- BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
  - Battery
- ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
  - General, common info about 321 – 322
    - Charging system, checking
      the charging voltage
  - Alternator inclusive drive
    - Alternator,
      removal
- STARTING SYSTEM
  - General, common info about 331 – 334
  - Starter motor inclusive solenoid
    - Starter motor
      - Starter motor
        incl. start relay, removal
  - Starter lock
    - Ignition lock,
      removal
- OTHER ELECTRICAL EQUIPMENT
  - General, common info about 361 – 367
    - Other equipment, control
      unit
    - Other equipment,
      replacement of upper windscreen wiper motor
  - Automatic control/blocking function, lacking a function group of its own
- CABLE; FUSE; RELAY
  - General, common info about 371 – 379
  - Cable; battery disconnector
    - Battery cable, battery disconnector
      - Battery disconnector
        
        Battery disconnector,
        removal
  - Electrical distribution box; fuse box; junction box
    - Electrical distribution box
      - Distribution box 1
        
        Distribution box A1, fuses and
        relays
- INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
  - General, common info about 383 – 387
    - Information
      system, description
  - Sender, monitoring system
    - Sensors and monitors, air filter pressure
      monitor
    - Sensors and monitors, brake light pressure
      monitor
    - Sensors and monitors, engine oil pressure
      monitor
    - Sensors and monitors, engine speed (rpm)
      sensor
    - Sensors and monitors, pressure monitor
      for brake pressure 50 bar
    - Sensors and monitors, pressure monitor
      for brakeÂ pressure
    - Sensors and monitors, pressure monitor
      for steeringÂ pressure
    - Sensors and monitors, replacement
      of air filter pressure monitor
    - Sensors and monitors, replacement
      of auto decelerator pressure monitor
    - Sensors and monitors, replacement
      of brake light pressure monitor
    - Sensors and monitors, replacement
      of cold start temperature monitor
    - Sensors and monitors, replacement
      of engine oil pressure monitor
    - Sensors and monitors, replacement
      of engine speed (rpm) sensor
    - Sensors and monitors, replacement
      of fuelÂ levelÂ sensor
    - Sensors and monitors, replacement
      of hydraulic oil filter pressure monitor
    - Sensors and monitors, replacement
      of overload pressure monitor
    - Sensors and monitors, replacement
      of parking brake pressure monitor
    - Sensors and monitors, replacement
      of pressure monitor for brake pressure
    - Sensors and monitors, replacement
      of pressure monitor for brake pressure 50 bar
    - Sensors and monitors, replacement
      of pressure monitor for steering pressure
    - Sensors and monitors, replacement
      of safety bar
    - Sensors and monitors, replacement
      of superstructure position monitor
    - Sensors and monitors, replacement
      of temperature sensor for coolant
    - Sensors and monitors, replacement
      of temperature sensor for hydraulic oil
    - Sensors and monitors, replacement
      of travel pedal pressure monitor
    - Sensors and monitors, replacement
      of windscreen position monitor
    - Sensors and monitors, temperature sensor
      for hydraulic oil
    - Sensors and monitors, travel pedal pressure
      monitor
    - Sensors and monitors, windscreen position
      monitor
    - Sensors and monitors,
      overload pressure monitor
  - Warning/information unit, display unit
    - Warning/information unit, display unit
      - Information
        display unit, description
    - Central computer
      - Central unit
        A3, removal
    - Display unit

POWER TRANSMISSION
- GENERAL
  - General, common info about 410 – 436
- GEARBOX,
  - Gearbox
    - Gearbox, travelling, wheel machine
      - Travel gearbox,
        removal and installation
- HYDROSTATIC DRIVE
  - Hydraulic motor incl. operating system.
    - Hydraulic motor 1, traveling
    - Hydraulic motor, swing of superstructure
  - Centre passage; lines
    - Centre passage
- PROPELLER SHAFT
  - Propeller shaft, complete
    - Propeller
      shaft, front, replacement
- FRONT AXLE; REAR AXLE
  - Front axle
  - Rear axle 1
- MISCELLANEOUS
  - Swing system upper part
    - Swing ring
      - Slew ring, measurement
        of axial play
    - Slew system for superstructure, measurement
      of rotational play
    - Slew system for superstructure,
      specifications

BRAKE
- WHEEL BRAKE
  - Front wheel brake, dry brake
- HYDRAULIC BRAKE SYSTEM
  - Brake valve
- TRACK BRAKE
  - Track brake
    - Brake disc
      - Brake discs,
        removal and installation
- PARKING BRAKE
  - General, common info about 551 – 554
- MISCELLANEOUS
  - Retardation valve
    - Retardation valve,
      removal

STEERING
- STEERING AXLE
  - General
  - Steering axle; steering spindle, driving
    - Steering knuckle joint bearing
      - King pin bearing,
        removal and installation of bearing
- STEERING
  - General, common info about 641 – 647
  - Hydraulic equipment
    - Control valve
      - Steering valve,
        removal

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- FRAME
  - Counterweight
    - Counterweight,
      removal
  - Frame, excavator
    - Undercariage (wheeled machine)
- SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL /SIDE CONTROL
  - Pivot axle lock
    - Cylinder, pivot axle locking
      - Oscillation lock cylinder, installation
        of hydraulic lock
      - Oscillation lock cylinder, removal
        of hydraulic lock
      - Oscillation lock cylinder,
        description
      - Oscillation
        lock cylinder, removal
- WHEELS; TRACKS; TYRE; HUB; DRUM
  - Wheel
  - Spacers; stone protection ring; fastener
    - Stone protection ring
      - Stone protection rings,
        description

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
- GENERAL
  - Framework, machine house
- CAB, NAKED; CANOPY
  - General
    - Cab body
- DOORS; HATCH; COVER PLATE, (all)
  - Door, complete with catch, hinges (no glass)
    - Cab door, removal
      of door catch
- CAB INTERIOR/UPHOLSTERY
  - Driver’s seat, complete; instructor’s seat
    - seat, Driver’s
      - Operatorâ€™s
        seat, removal
- AIR CONDITIONING UNIT
  - Heating unit
    - Heating radiator
      - Heater coil,
        removal
    - Heating control valve

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
- GENERAL
  - General
- WORKING HYDRAULICS; SERVO HYDRAULICS
  - General, common info about 911 – 917
    - Hydraulic diagram, component
      list
    - Hydraulically driven oil
      cooler fan, description
  - Tank; line; oil cooling; filter; breather; filling pump
    - Tank
    - Oil cooling system
  - Working hydraulics
    - Directional valve; control valve
      - Directional valve, slewing
        
        Directional valve
        for slew, removal of spring
      - Directional valve,
        removal of spring
    - Pressure limiting valve (relief valves)
      - Chock valve
        
        Shock valve,
        removal
      - Pressure limiting
        valve, removal
    - Hydraulic lock; line rupture valve
      - Line rupture valve, boom
        
        Hose rupture valve for boom
        cylinder, description
        
        Hose rupture valve for boom
        cylinder, removal
      - Line rupture valve, dipper
        
        Hose rupture valve for dipper
        arm cylinder, description
        
        Hose rupture valve for dipper
        arm cylinder, removal
      - Line rupture valve, folding/side angleing cylinder
        
        Hose rupture valve for tilt
        cylinder, description
        
        Hose rupture valve for tilt
        cylinder, removal
    - Block for valve assembly
    - Refilling valve (anti-caviation valve)
      - Anti cavitation
        valve, removal
    - Shock and anti
      cavitation valve, removal
  - Pump, working hydraulics
  - Servo hydraulic system
    - Pump
    - Pressure accumulator
    - Control pressure valve, except brake valve
      - Control pressure valve,
        adjustment
    - Solenoid valve, on/off function
  - Other hydraulic equipment
    - Hammer and shears,
      hydraulic diagram
- MECHANICAL EQUIPMENT/ATTACHMENT
  - Attachment bracket, mechanical and hydraulic Quickfit
    - Cylinder, hydraulic
      - Cylinder for
        hydraulic quickfit, removal
- UNIT, DIGGING
  - General, common info about 971 – 975
    - Bearings, measurement
      of radial play
    - Digging equipment sinking,
      specifications
  - Stabiliser; stabiliser blade
    - Stabiliser without cylinder
      - Stabilisers,
        removal
    - Stabiliser blade without cylinder
      - Stabiliser blade,
        removal
  - Boom with links
    - Boom
    - Cylinder, boom lifting
      - Boom cylinder,
        left, removal
  - Dipper arm with links
    - Dipper arm
      - Dipper arm, replacement of pin between dipper arm and
        boom
    - Cylinder, dipper arm
      - Dipper arm cylinder,
        removal
    - Cylinder, knuckle/side angeling
      - Tilt cylinder,
        removal
    - Cylinder, bucket
      - Bucket cylinder,
        removal

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Volvo EW160 Excavator Repair Service Manual

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Table of Content EW160 Service Information

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