Name: Volvo EW160 Excavator Repair Service Manual
SKU: 478379
Price: 38.00 USD
Availability: InStock

Volvo EW160 Excavator Repair Service Manual

$38.00

What’s Included

Repair Service Manual	546 Pages

Technical Details

Brand	Volvo
Model Covered	EW160
Machine Type	Excavator
Documentation	Repair Service Manual
Publication Numbers	Ref. No 986836 8223
Language	English
Format	PDF

SKU: 478379 Category: Volvo

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Table of Content EW160 Service Information

GENERAL
- SPECIFICATIONS
  - General
    - Tightening torques, general
      tolerances
- STANDARD TIME
  - General

STANDARD PARTS, SERVICE
- LUBRICANT; FUEL; OTHER FLUID
  - General
- SERVICE
  - Emergency measures
    - Jump starting
      - Jump starting of machine,
        description
      - Jump starting
        of machine, connection of cables
  - Miscellaneous
    - Vacuum suction, hydraulic systems
      - Vacuum
        pump, connection
    - Hydraulic system, cleanliness
      when handling hydraulic components
    - Hydraulic system, repair of hydraulic components
      in workshop

ENGINE WITH MOUNTING AND EQUIPMENT
- ENGINE
  - General, common info about 211 – 218
    - Complete engine,
      removal
    - Engine specifications,
      general
  - Engine mounting
    - Engine mounting,
      right front, removal
- FUEL SYSTEM
  - Fuel tank; fuel filling pump
    - Fuel filling pump, connections included
  - Injection pump; regulator; pump companion
- COOLING SYSTEM
  - Radiator, mounting and connections included
  - Coolant pump; thermostat
    - Coolant pump
      - Coolant pump,
        removal
  - Fan; fan shroud; fan coupling
    - Fan drive, mechanical
- ENGINE CONTROL
  - Speed control
    - Engine speed control, replacement
      of throttle controls
    - Engine speed control,
      setting of throttle controls

ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
- GENERAL
  - Comprehensive info, electrical system
    - Information
      system, overview
    - Main electrical components,
      description
    - Wiring diagram,
      list of components and index
- BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
  - Battery
- ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
  - General, common info about 321 – 322
    - Charging system, checking
      the charging voltage
  - Alternator inclusive drive
    - Alternator,
      removal
- STARTING SYSTEM
  - General, common info about 331 – 334
  - Starter motor inclusive solenoid
    - Starter motor
      - Starter motor
        incl. start relay, removal
  - Starter lock
    - Ignition lock,
      removal
- OTHER ELECTRICAL EQUIPMENT
  - General, common info about 361 – 367
    - Other equipment, control
      unit
    - Other equipment,
      replacement of upper windscreen wiper motor
  - Automatic control/blocking function, lacking a function group of its own
- CABLE; FUSE; RELAY
  - General, common info about 371 – 379
  - Cable; battery disconnector
    - Battery cable, battery disconnector
      - Battery disconnector
        
        Battery disconnector,
        removal
  - Electrical distribution box; fuse box; junction box
    - Electrical distribution box
      - Distribution box 1
        
        Distribution box A1, fuses and
        relays
- INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
  - General, common info about 383 – 387
    - Information
      system, description
  - Sender, monitoring system
    - Sensors and monitors, air filter pressure
      monitor
    - Sensors and monitors, brake light pressure
      monitor
    - Sensors and monitors, engine oil pressure
      monitor
    - Sensors and monitors, engine speed (rpm)
      sensor
    - Sensors and monitors, pressure monitor
      for brake pressure 50 bar
    - Sensors and monitors, pressure monitor
      for brakeÂ pressure
    - Sensors and monitors, pressure monitor
      for steeringÂ pressure
    - Sensors and monitors, replacement
      of air filter pressure monitor
    - Sensors and monitors, replacement
      of auto decelerator pressure monitor
    - Sensors and monitors, replacement
      of brake light pressure monitor
    - Sensors and monitors, replacement
      of cold start temperature monitor
    - Sensors and monitors, replacement
      of engine oil pressure monitor
    - Sensors and monitors, replacement
      of engine speed (rpm) sensor
    - Sensors and monitors, replacement
      of fuelÂ levelÂ sensor
    - Sensors and monitors, replacement
      of hydraulic oil filter pressure monitor
    - Sensors and monitors, replacement
      of overload pressure monitor
    - Sensors and monitors, replacement
      of parking brake pressure monitor
    - Sensors and monitors, replacement
      of pressure monitor for brake pressure
    - Sensors and monitors, replacement
      of pressure monitor for brake pressure 50 bar
    - Sensors and monitors, replacement
      of pressure monitor for steering pressure
    - Sensors and monitors, replacement
      of safety bar
    - Sensors and monitors, replacement
      of superstructure position monitor
    - Sensors and monitors, replacement
      of temperature sensor for coolant
    - Sensors and monitors, replacement
      of temperature sensor for hydraulic oil
    - Sensors and monitors, replacement
      of travel pedal pressure monitor
    - Sensors and monitors, replacement
      of windscreen position monitor
    - Sensors and monitors, temperature sensor
      for hydraulic oil
    - Sensors and monitors, travel pedal pressure
      monitor
    - Sensors and monitors, windscreen position
      monitor
    - Sensors and monitors,
      overload pressure monitor
  - Warning/information unit, display unit
    - Warning/information unit, display unit
      - Information
        display unit, description
    - Central computer
      - Central unit
        A3, removal
    - Display unit

POWER TRANSMISSION
- GENERAL
  - General, common info about 410 – 436
- GEARBOX,
  - Gearbox
    - Gearbox, travelling, wheel machine
      - Travel gearbox,
        removal and installation
- HYDROSTATIC DRIVE
  - Hydraulic motor incl. operating system.
    - Hydraulic motor 1, traveling
    - Hydraulic motor, swing of superstructure
  - Centre passage; lines
    - Centre passage
- PROPELLER SHAFT
  - Propeller shaft, complete
    - Propeller
      shaft, front, replacement
- FRONT AXLE; REAR AXLE
  - Front axle
  - Rear axle 1
- MISCELLANEOUS
  - Swing system upper part
    - Swing ring
      - Slew ring, measurement
        of axial play
    - Slew system for superstructure, measurement
      of rotational play
    - Slew system for superstructure,
      specifications

BRAKE
- WHEEL BRAKE
  - Front wheel brake, dry brake
- HYDRAULIC BRAKE SYSTEM
  - Brake valve
- TRACK BRAKE
  - Track brake
    - Brake disc
      - Brake discs,
        removal and installation
- PARKING BRAKE
  - General, common info about 551 – 554
- MISCELLANEOUS
  - Retardation valve
    - Retardation valve,
      removal

STEERING
- STEERING AXLE
  - General
  - Steering axle; steering spindle, driving
    - Steering knuckle joint bearing
      - King pin bearing,
        removal and installation of bearing
- STEERING
  - General, common info about 641 – 647
  - Hydraulic equipment
    - Control valve
      - Steering valve,
        removal

FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
- FRAME
  - Counterweight
    - Counterweight,
      removal
  - Frame, excavator
    - Undercariage (wheeled machine)
- SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL /SIDE CONTROL
  - Pivot axle lock
    - Cylinder, pivot axle locking
      - Oscillation lock cylinder, installation
        of hydraulic lock
      - Oscillation lock cylinder, removal
        of hydraulic lock
      - Oscillation lock cylinder,
        description
      - Oscillation
        lock cylinder, removal
- WHEELS; TRACKS; TYRE; HUB; DRUM
  - Wheel
  - Spacers; stone protection ring; fastener
    - Stone protection ring
      - Stone protection rings,
        description

MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
- GENERAL
  - Framework, machine house
- CAB, NAKED; CANOPY
  - General
    - Cab body
- DOORS; HATCH; COVER PLATE, (all)
  - Door, complete with catch, hinges (no glass)
    - Cab door, removal
      of door catch
- CAB INTERIOR/UPHOLSTERY
  - Driver’s seat, complete; instructor’s seat
    - seat, Driver’s
      - Operatorâ€™s
        seat, removal
- AIR CONDITIONING UNIT
  - Heating unit
    - Heating radiator
      - Heater coil,
        removal
    - Heating control valve

HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
- GENERAL
  - General
- WORKING HYDRAULICS; SERVO HYDRAULICS
  - General, common info about 911 – 917
    - Hydraulic diagram, component
      list
    - Hydraulically driven oil
      cooler fan, description
  - Tank; line; oil cooling; filter; breather; filling pump
    - Tank
    - Oil cooling system
  - Working hydraulics
    - Directional valve; control valve
      - Directional valve, slewing
        
        Directional valve
        for slew, removal of spring
      - Directional valve,
        removal of spring
    - Pressure limiting valve (relief valves)
      - Chock valve
        
        Shock valve,
        removal
      - Pressure limiting
        valve, removal
    - Hydraulic lock; line rupture valve
      - Line rupture valve, boom
        
        Hose rupture valve for boom
        cylinder, description
        
        Hose rupture valve for boom
        cylinder, removal
      - Line rupture valve, dipper
        
        Hose rupture valve for dipper
        arm cylinder, description
        
        Hose rupture valve for dipper
        arm cylinder, removal
      - Line rupture valve, folding/side angleing cylinder
        
        Hose rupture valve for tilt
        cylinder, description
        
        Hose rupture valve for tilt
        cylinder, removal
    - Block for valve assembly
    - Refilling valve (anti-caviation valve)
      - Anti cavitation
        valve, removal
    - Shock and anti
      cavitation valve, removal
  - Pump, working hydraulics
  - Servo hydraulic system
    - Pump
    - Pressure accumulator
    - Control pressure valve, except brake valve
      - Control pressure valve,
        adjustment
    - Solenoid valve, on/off function
  - Other hydraulic equipment
    - Hammer and shears,
      hydraulic diagram
- MECHANICAL EQUIPMENT/ATTACHMENT
  - Attachment bracket, mechanical and hydraulic Quickfit
    - Cylinder, hydraulic
      - Cylinder for
        hydraulic quickfit, removal
- UNIT, DIGGING
  - General, common info about 971 – 975
    - Bearings, measurement
      of radial play
    - Digging equipment sinking,
      specifications
  - Stabiliser; stabiliser blade
    - Stabiliser without cylinder
      - Stabilisers,
        removal
    - Stabiliser blade without cylinder
      - Stabiliser blade,
        removal
  - Boom with links
    - Boom
    - Cylinder, boom lifting
      - Boom cylinder,
        left, removal
  - Dipper arm with links
    - Dipper arm
      - Dipper arm, replacement of pin between dipper arm and
        boom
    - Cylinder, dipper arm
      - Dipper arm cylinder,
        removal
    - Cylinder, knuckle/side angeling
      - Tilt cylinder,
        removal
    - Cylinder, bucket
      - Bucket cylinder,
        removal

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Volvo EW160 Excavator Repair Service Manual

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Technical Details

Table of Content EW160 Service Information

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