Volvo L180D Wheel Loader Repair Service Manual

Table of Content L180D Service Information

• GENERAL
  • DESCRIPTION, COMPLETE MACHINE
    • General
  • SPECIFICATIONS
    • General
      • Specifications, tightening torques
      • Specifications, tightening torques
      • Volvo standard tightening torques
  • TRANSPORT INSTRUCTION.; STORAGE INSTRUCTION; OPERATING INSTRUCTION
    • General
      • On another vehicle’s platform
  • STANDARD TIME
    • General
  • TOOL
    • General

• STANDARD PARTS, SERVICE
  • LUBRICANT; FUEL; OTHER FLUID
    • General
      • Recommended lubricants
  • SERVICE
    • Maintenance
      • Axles, changing oil
      • Checking transmission oil level
      • Cleanliness, brake and hydraulic systems
      • Engine, air cleaner
      • Hydraulic system, changing oil
      • Repairing hydraulic system
    • Emergency measures
      • Manual release of parking brake

• ENGINE WITH MOUNTING AND EQUIPMENT
  • GENERAL
    • General, engine installation and its function
  • ENGINE
    • General, common info about 211 – 218
      • Specifications, tightening torques
      • Specifications, tightening torques
      • Specifications, weight
      • Specifications, weight
    • Valve mechanism
      • Specifications, general
    • Crank shaft; connecting rod; vibration damper; fly wheel
      • Crankshaft front seal, replacement
    • Oil sump, dipstick incl.
      • Oil sump gasket, replacement,
        including oil strainer cleaning
  • LUBRICATING SYSTEM
    • General, common info about 221 – 224
      • Specifications, general
    • Oil pump; line
    • Oil filter; filter housing
      • Specifications, general
    • Oil cooler
      • Specifications, general
  • FUEL SYSTEM
    • General (common info about 233 – 238)
      • Fuel system, air bleeding
    • Fuel pump; filter; strainer
      • Feed pump, checking feed pressure
      • Specifications, general
    • Fuel tank; fuel filling pump
      • Fuel tank, removal
      • Specifications, capacities
    • Injection pump; regulator; pump companion
      • Checking the injection angle
      • Description, general
      • Idling speed, checking and adjusting
      • Injection pump, installing, and setting the injection angle
      • Specifications, general
      • Specifications, general
  • INLET SYSTEM; EXHAUST SYSTEM
    • Turbo charger
    • Air cleaner with connections; air pre-heater
      • Specifications, general
      • Specifications, general
    • Charge air cooler with connections
  • COOLING SYSTEM
    • General, common info about 261 – 269
      • Specifications, capacities
      • Specifications, general
    • Coolant pump; thermostat
      • Coolant pump, replacement
      • Specifications, general
    • Fan; fan shroud; fan coupling
      • Hydraulic diagram, cooling fan
      • Hydraulically driven cooling fan,
        checking and adjusting max. pressure
      • Hydraulically driven cooling fan,
        checking and adjusting fan speed
      • Hydraulically driven cooling fan, description
      • Specifications, general
  • ENGINE CONTROL
    • Stop control
      • Stop solenoid, description

• ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
  • GENERAL
    • Comprehensive info, electrical system
      • Electrical system, special instructions for working on the electrical system
  • BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
    • General, common info about 311 – 313
  • ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
    • General, common info about 321 – 322
  • STARTING SYSTEM
    • General, common info about 331 – 334
    • Electric air pre-heater, excluding element
  • LIGHTING
    • General, common info about 351 – 356
  • CABLE; FUSE; RELAY
    • General, common info about 371 – 379
      • Wiring diagram 23.
        Boom Suspension System (BSS),
        hydraulic oil temperature
    • Electrical distribution box; fuse box; junction box
  • INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
    • General, common info about 383 – 387
    • Warning/information unit, display unit

• POWER TRANSMISSION
  • GENERAL
    • General, common info about 410 – 436
  • CLUTCH; TORQUE CONVERTER
    • Hydrodynamic coupling, torque converter
      • Specifications, general
      • Specifications, weights
  • TRANSMISSION, HYDRAULIC CONTROL
    • General
      • APS II (Automatic Power Shift)
      • Downshifting switch, engine brake
      • Specifications, tightening torques
      • Specifications, weight
    • Transmission, hydraulic control
      • Hydraulic transmission HT210/HT220
      • Hydraulic transmission, checking oil pressure
      • Specifications, general
      • Transmission, removing and fitting
  • PROPELLER SHAFT
    • Propeller shaft, complete
      • Specifications, weight
  • FRONT AXLE; REAR AXLE
    • General, common info about 461 – 468
      • Specifications, general
    • Front axle
      • Differential carrier assembly, replacement
      • Front axle, removing
      • Specifications, tightening torque
      • Specifications, weights
    • Rear axle 1
      • Adjusting axial play, rear axle mounting
      • Measuring axial and radial play, rear axle mounting
      • Removing the rear axle
      • Replacement of bushing in axle mounting
      • Specifications, tightening torque
      • Specifications, weights
    • Differential lock, with control
      • Differential lock, adjusting

• BRAKE
  • GENERAL
    • Comprehensive info about brakes
      • Hydraulic diagram, brakes
  • WHEEL BRAKE
    • General, common info about 511 – 519
      • Brake discs, changing
      • Brake discs, checking wear
      • Specifications, general
      • Wear indicator, description
  • HYDRAULIC BRAKE SYSTEM
    • General, common info about 520 – 522
      • Brake system, retardation, checking function
      • Brake system, bleeding
      • Checking function
      • Foot brake pedal, adjusting angle and pedal clearance
      • Pressure in circuit, checking and adjusting
    • Brake valve
      • Foot brake valve (removed), reconditioning
      • Specifications, general
    • Brake accumulator; hydraulic pump
      • Accumulator, checking (removed)
      • Specifications, general
  • PARKING BRAKE
    • General, common info about 551 – 554
      • Specifications, general

• STEERING
  • GENERAL
    • Comprehensive info, steering
      • Description, general
  • STEERING
    • General, common info about 641 – 647
      • Hydraulic diagram, steering
      • Specifications, general
    • Hydraulic equipment
      • Shift valve, description
      • Shift valve, reconditioning (removed)
      • Specifications, general
      • Stand-by pressure, checking and adjusting
      • Steering pump, description
      • Steering valve, description
      • Steering valve, reconditioning (removed)
    • Supplementary steering
  • LEVER STEERING
    • General
      • Description, general
      • Lever steering, adjusting steering speed
      • Lever steering, checking and adjusting control valve

• FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
  • FRAME
    • Frame, complete
      • Specifications, weight
    • Protection; belly plate; bumper
      • Protective plate, removing
      • Specifications, weight
    • Counterweight
      • Specifications, weight
  • FRAME LINK
    • General, frame link complete
      • Specifications, tightening torques
  • WHEELS; TRACKS; TYRE; HUB; DRUM
    • Wheel
      • Specifications, weight

• MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
  • CAB, NAKED; CANOPY
    • General
      • Cab suspension, description
      • Cab, installing
      • Cab, removing
      • Tightening torque
  • PROTECTIVE EQUIPMENT, not specified in a special group
    • Noise protection, not in cab
      • Specifications, weight
  • AIR CONDITIONING UNIT
    • General, common info about 872 – 877
    • Cooling unit
      • Air conditioning unit evaporator, cleaning
      • Air conditioning unit, specification
      • Air conditioning, checking performance

• HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
  • WORKING HYDRAULICS; SERVO HYDRAULICS
    • General, common info about 911 – 917
      • Hydraulic diagram L150D, 4th/5th function
      • Hydraulic diagram L150D, attachment locking
      • Hydraulic diagram L150D, complete
      • Hydraulic diagram L180D, 4th/5th function
      • Hydraulic diagram L180D, attachment locking
      • Hydraulic diagram L180D, basic machine
      • Hydraulic diagram L180D, complete
      • Hydraulic diagram L180D, high lift
      • Hydraulic diagram L150D, basic machine
      • Hydraulic system, bleeding
      • Specifications, capacities
      • Working hydraulic system, description
    • Working hydraulics
      • Back-up valve, opening pressure, checking
      • Shock and anti-cavitation valve
      • Shock valve, lift function, checking and adjusting
      • Shock valve, tilt function, checking and adjusting
      • Specifications, capacities
      • Specifications, general
    • Pump, working hydraulics
      • Oil pump (pump 2), checking and adjusting working pressure (Only applies to L180D)
      • Specifications, weight
      • Working pressure, checking and adjusting
    • Servo hydraulic system
      • Servo pressure, checking and adjusting (machine with separate attachment locking)
      • Servo pressure, checking and adjusting (machine without separate attachment locking)
      • Servo pressure, checking by spool in control valve
      • Servo valve, functional description
      • Servo valve, operating controls, adjusting
      • Specifications, weight
    • Other hydraulic equipment
      • Boom Suspension System (BSS400),
        electrical system description
      • Boom Suspension System (BSS400),
        general description
      • Boom Suspension System (BSS400),
        hydraulic system description
      • Boom Suspension System (BSS400), checking function
      • Precharge pressure in accumulators,
        checking and adjusting
      • Pressure reducing valve for Boom Suspension System, adjusting
      • Specifications, general
  • UNIT, LOAD HANDLING
    • Lifting frame work with mounting and link arm system
      • Lift cylinder (removed), replacing bushings
      • Lift cylinder, changing
      • Lifting arm, replacing bearing in
        lower bucket or attachment mounting
      • Specifications, tightening torques
      • Specifications, weight
      • Tilt cylinder (removed), replacing bearings
      • Tilt cylinder, repacking in machine
      • Tilt cylinder, replacing
  • MISCELLANEOUS
    • Automatic lubricating system