Volvo MC135D Skid Steer Loader Repair Service Manual

Table of Content MC135D Service Information

• GENERAL
  • SPECIFICATIONS
    • General
  • STANDARD TIME
    • General

• STANDARD PARTS, SERVICE
  • LUBRICANT; FUEL; OTHER FLUID
    • General
  • SERVICE
    • Arrival inspections; delivery service
    • Maintenance
  • GENERAL
    • Safety equipment, without own function group

• ENGINE WITH MOUNTING AND EQUIPMENT
  • GENERAL
    • General, engine installation and its function
  • ENGINE
    • General, common info about 211 – 218
    • Cylinder head
    • Cylinder block with crankcase ventilation
    • Cylinder liner; piston
    • Valve mechanism
    • Engine transmission; camshaft
    • Crank shaft; connecting rod; vibration damper; fly wheel
    • Oil sump, dipstick incl.
    • Engine mounting
  • LUBRICATING SYSTEM
    • General, common info about 221 – 224
    • Oil pump; line
    • Oil cooler
  • FUEL SYSTEM
    • General (common info about 233 – 238)
    • Fuel pump; filter; strainer
    • Injection pump; regulator; pump companion
    • Injector; delivery pipe
  • INLET SYSTEM; EXHAUST SYSTEM
    • General, common info about 251 – 258
    • Inlet manifold; exhaust manifold
    • Turbo charger
  • COOLING SYSTEM
    • General, common info about 261 – 269
    • Radiator, mounting and connections included
    • Coolant pump; thermostat
    • Fan; fan shroud; fan coupling
  • ENGINE CONTROL
    • General, common info about 272 – 277
    • Revs control, foot operated
    • Cold start control
  • Miscellaneous
    • EGR (Exhaust Gas Recirculation)

• ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
  • GENERAL
    • Comprehensive info, electrical system
    • Software documents, complete vehicle
    • Faulttracing
  • BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
    • Battery
  • ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
    • Alternator inclusive drive
  • STARTING SYSTEM
    • General, common info about 331 – 334
    • Starter motor inclusive solenoid
  • LIGHTING
    • Lighting, extra, including working lighting
  • OTHER ELECTRICAL EQUIPMENT
    • General, common info about 361 – 367
    • Audible warning from horn; mounting
    • Cleaner
    • Switch; connector
  • CABLE; FUSE; RELAY
    • General, common info about 371 – 379
    • Cable; battery disconnector
  • INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
    • Sender, monitoring system

• POWER TRANSMISSION
  • TRANSMISSION, HYDRAULIC CONTROL
    • General
    • Transmission, hydraulic control
  • HYDROSTATIC DRIVE
    • General, common info about 441 – 443
    • Hydraulic motor incl. operating system.
    • Hydraulic pump incl.coupling, travelling incl. operating system
  • FRONT AXLE; REAR AXLE
    • Front axle

• BRAKE
  • PARKING BRAKE
    • General, common info about 551 – 554
    • Brake control, mechanical

• FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
  • FRAME
    • Protection; belly plate; bumper
  • WHEELS; TRACKS; TYRE; HUB; DRUM
    • Wheel
    • Crawler unit

• MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
  • CAB, NAKED; CANOPY
    • General
  • DOORS; HATCH; COVER PLATE, (all)
    • Door, complete with catch, hinges (no glass)
    • Lock; handle
  • TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
    • Outside trim parts, emblems, reflectors, rear view mirrors
    • Glass; sealing moulding
  • CAB INTERIOR/UPHOLSTERY
    • Driver’s seat, complete; instructor’s seat
  • PROTECTIVE EQUIPMENT, not specified in a special group
    • Protecting frame; protecting equipment for cab
  • AIR CONDITIONING UNIT
    • General, common info about 872 – 877
    • Heating unit
    • Cooling unit

• HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
  • GENERAL
    • General
  • WORKING HYDRAULICS; SERVO HYDRAULICS
    • Tank; line; oil cooling; filter; breather; filling pump
    • Working hydraulics
    • Pump, working hydraulics
    • Servo hydraulic system
  • MECHANICAL EQUIPMENT/ATTACHMENT
    • Attachment bracket, mechanical and hydraulic Quickfit
  • UNIT, LOAD HANDLING
    • Lifting frame work with mounting and link arm system