Wacker Neuson 2404 Excavator Service Repair Manual

Table of Content – Wacker Neuson 2404 Manual

• Operation
  • Important information on this service manual
  • Identification of warnings and dangers
  • Designated use and exemption from liability
  • Type labels and component numbers
  • Machine overview
  • Cab overview
  • Instrument panel overview
  • Engine compartment overview
  • Chassis overview
• Specifications
  • Engine
  • Hydraulic system
  • Undercarriage and swivel unit
  • Stabiliser blade
  • Electrical system
  • Noise levels
  • Vibration
  • Coolant compound table
  • Towing and raising
  • Model-specific tightening torques
  • General tightening torques
  • Dimensions
  • Lift capacity tables
  • Kinematics
  • Attachments
• Maintenance
  • Fluids and lubricants
  • Maintenance plan
  • Fuel system
  • Engine lubrication system
  • Cooling system
  • Air filter
  • V-belt
  • Hydraulic system
  • Pilot control filter
  • Auxiliary hydraulics pedal
  • Pressure check
  • Test report
  • Power train
  • Tracks
  • Lubrication work
  • Electrical system
  • Cab and seat console
  • General maintenance work
• Engine
  • Engine 3TNV76-SNS
  • Fuel system
  • Valve clearance inspection and adjustment
  • Cylinder-head bolt tightening order
  • Injection nozzle inspection
  • Injection timing
  • Injection pump removal and installation
  • Engine speed measurement and adjustment
  • Compression inspection
  • Coolant thermostat inspection
  • Temperature switch inspection
  • Oil pressure switch
  • Coolant circuit inspection
  • Cooling water channels
  • Coolant and fuel hoses
  • Crankcase vent
  • Glow plug replacement
• Hydraulic System
  • Hydraulic pump
  • Pilot oil supply unit
  • Hydraulic pump disassembly and assembly
  • Hydraulic pump troubleshooting
  • Main valve block
  • Drive counterbalancing system
  • Stick regeneration
  • Boom load-retaining valve
  • Bucket pre-tension
  • Auxiliary hydraulics pressure limiting valves
  • Emergency lowering accumulator
  • Pilot valves
  • Valves
  • Blade valve
  • Travelling drive
  • Swivel unit
  • Swivel joint
  • Breather filter
  • Auxiliary hydraulics ball valve
  • Hose burst valve
  • Hydraulics diagrams
  • Main valve block diagram
• Electrical System
  • Ohm’s Law and electrical power
  • Measuring equipment and methods
  • Line colour coding
  • Relays
  • Fuse box
  • Relay box
  • Cigarette lighter
  • Socket
  • Radio installation
  • Control lever switches
  • Alternator and dynamo
  • Regulator
  • Starter
  • Working lights
  • Rotating beacon
  • Driving signal
  • Wiring diagrams
• Options
  • Long stick
  • Flat seal couplings
  • Grab installation
  • Third control circuit and PowerTilt connection
  • Auxiliary hydraulics connections
  • Safe load indicators
  • Vertical Digging System
  • Drive interlocks
  • Proportional controls
  • FOPS screen
  • Hydraulic quickhitch
• PowerTilt PTS4.5
  • General instructions
  • General safety instructions
  • Product inspection
  • Decompression valve
  • Machine hydraulic system test
  • Specifications and requirements
  • Tools
  • Removing the bucket or attachment
  • Removing the PowerTilt from the machine
  • Individual components
  • Seal and bearing kit replacement
  • Lubrication and tests
  • Decompression valve replacement
  • Installing the PowerTilt on the machine
  • Installing a bucket or attachment
  • Troubleshooting
  • Play adjustment