Wacker Neuson RT56SC2, RT82SC2, RTX Trench Roller Service Repair Manual

Table of Content – Wacker Neuson RT56SC2, RT82SC2, RTX Manual

• Foreword
• Safety Information
  • Signal Words Used in This Manual
  • Machine Description and Intended Use
  • Safety Guidelines for Operating the Machine
  • Service Safety
  • Safety Guidelines for Lifting the Machine
  • Hydraulic Fluid Safety
  • Operator Safety While Using Internal Combustion Engines
• Operation
  • Control/Component Locations
  • Control/Component Descriptions
  • Features and Controls
  • Accessing the Engine or Hydraulic Component Compartments
  • Accessing the Control Compartment
  • Control Panel
  • SmartControl™ SC-2 Transmitter
  • Operating Status Indicator Codes
  • Infrared System and Control Channels
  • Before Starting
  • Starting
  • Stopping
  • Light Ring Color Codes
  • Operation
  • Position of the Operator
  • Range Limits
  • Operating Characteristics
  • Communication Faults
  • NiMH Battery
  • Replacing the Battery Pack
  • Charging the Transmitter Battery
  • Tip-Overs
  • Emergency Shutdown Procedure
  • Overview of the ECM and the Diagnostic Tool
  • ECM Stages of Engine Start-Up
  • ECM Monitoring of Solenoids
  • Connecting the Diagnostic Tool
  • Programming the ECM Tip-Over Mode
  • Entering the ECM Diagnostic Mode
  • ECM Fault and Error Codes
  • Resetting the ECM Diagnostic Data and the Tip-Over Light
• Troubleshooting Engine Starting (No Crank, No Start)
  • Troubleshooting Sequence
  • Checking the Machine Battery and the Transmitter Battery
  • Checking the Key Switch Fuse
  • Checking the Key Switch
  • Checking Power In and Out of the ECM
  • Checking Power to and Function of the Power Relay
  • Checking Power to the Control Panel
  • Checking Power In and Out of the Decoder Module
  • Setting the Control Channel
  • Checking the Function of the Transmitter Module
  • Checking the Light Rings
  • Checking the Receiving Eyes and Decoder Module
  • Checking Power to the Starter Solenoid
• Troubleshooting Engine Starting (Crank, No Start)
  • Troubleshooting Sequence
  • Checking the Fuel Solenoid Circuit
  • Checking the 50A Fuse
  • Checking the Glow Plug Relay
  • Checking a Glow Plug
• Hydraulic System Overview
• Troubleshooting the Vibration System
  • How the Vibration System Functions
  • Troubleshooting Sequence
  • Checking the Function of the Transmitter Module
  • Checking the Function of the Decoder and the Vibration Solenoids
  • Checking the Function of the High-Speed Valve (HSV)
  • Checking the Valves of the Manifold
  • Checking the Hydraulic Pressure of the Vibration System
  • Checking the ECRV Valve
  • Checking the Function of the Exciter Motors
  • Checking Engine RPM
• Troubleshooting the Drive System
  • How the Drive System Functions
  • Troubleshooting Sequence (Drive System)
  • Checking the Function of the Transmitter Module
  • Checking Power to the Brake Solenoid
  • Checking Power to the Drive Solenoids
  • Checking the Hydraulic Pressure of the Drive Circuit
  • Checking the Function of the DRV and Travel Valve
  • Checking the Function of the Brake Valve
  • Checking the Function of the High-Speed Valve (HSV)
• Troubleshooting the Steering System
  • How the Steering System Functions
  • Troubleshooting Sequence (Steering System)
  • Checking the Function of the Transmitter Module
  • Checking Power to the Steering Solenoids
  • Checking the Hydraulic Pressure of the Steering Circuit
  • Checking the Function of the Steering Valve
  • Cleaning the SPRV and the Orifice
• Disassembly and Reassembly
  • Tools Required for Disassembly/Assembly Procedures
  • Information Regarding Replacement Parts
  • Information Regarding Threadlocking Compounds
  • Disassembling the Articulated Joint
  • Reassembling the Articulated Joint
  • Removing the Drum Extensions
  • Installing the Drums
  • How to Identify the Drum Supports Before Disassembly
  • Drum Support Exploded View
  • Drum Support Components
  • Opening the Drum Support
  • Closing the Drum Support
  • Disassembling the Drive Hub
  • Reassembling the Drive Hub
  • Disassembling the Slave Hub
  • Reassembling the Slave Hub
  • Disassembling the Brake
  • Reassembling the Brake
  • Exciter Exploded View
  • Exciter Components
  • Disassembling the Exciter
  • Reassembling the Exciter
  • Removing a Drum Support
  • Installing a Drum Support
  • Removing the Hydraulic Tank
  • Installing the Hydraulic Tank
  • Removing the Fuel Tank
  • Installing the Fuel Tank
  • Removing the Manifold
  • Installing the Manifold
  • Removing the Steering Cylinder
  • Installing the Steering Cylinder
  • Removing the Hydraulic Pumps
  • Installing the Hydraulic Pumps
  • Removing the Hydraulic Oil Cooler
  • Installing the Hydraulic Oil Cooler
  • Removing the Radiator
  • Installing the Radiator
  • Removing the Engine
  • Installing the Engine
  • Removing the Receiving Eye and the Light Ring
  • Installing the Receiving Eye and the Light Ring
  • Replacing a Solenoid Valve
• Rebuilding the Transmitter Module
  • Disassembling the Transmitter Module
  • Reassembling the Transmitter Module
  • Testing the Pushbutton Circuit Board
  • Calibrating the Joysticks
• Technical Data
  • Engine
  • Roller
  • Lubrication
  • Sound and Vibration Specifications
  • Dimensions
  • Radiation Compliance
• Schematics
  • Electrical Schematic – Sheet 1
  • Electrical Schematic – Sheet 2
  • Components
  • Hydraulic Schematic
  • Hydraulic Schematic Components