Overview
The Volvo A25E Articulated Dump Truck Service Repair Manual provides a workshop reference for maintaining, diagnosing and repairing the documented machine systems. Coverage includes power transmission, braking equipment, steering components, and working and servo hydraulics.
The service topics include propeller-shaft assemblies, transfer gearbox components, parking-brake components, compressed-air braking, and crankshaft and connecting-rod components.
Table of Contents
Volvo A25E Manual
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01. General
- Specifications — Tyre equipment and recommended tyre pressures
- Transport Instruction.; Storage Instruction; Operating Instruction
- Standard Time
- Tool
- Miscellaneous — Service instruction; safety instruction
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Warranty service
- Service — Maintenance
- Service — Emergency measures
- Safety equipment, without own function group
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Cylinder head — Gasket, cylinder head
- Engine — Cylinder block with crankcase ventilation
- Engine — Cylinder liner; piston
- Engine — Valve mechanism
- Engine transmission; camshaft
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel
- Engine — Oil sump, dipstick incl. — Oil sump
- Engine — Oil sump, dipstick incl. — Gasket, oil sump
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Lubricating System — Oil pump; line
- Lubricating System — Oil cooler
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Injection pump; regulator; pump companion
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Exhaust brake
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Inlet System; Exhaust System — Charge air cooler with connections — Charge air cooler
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat — Coolant pump
- Cooling System — Coolant pump; thermostat — Thermostat
- Cooling System — Fan; fan shroud; fan coupling
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing — Error codes; checking components
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356
- Lighting, front, including parking light and day running light
- Lighting, extra, including working lighting
- Other Electrical Equipment — Cleaner
- Other Electrical Equipment — Switch; connector
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box
- Cable; Fuse; Relay — Miscellaneous
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- General, common info about 393 – 395
- Telematics systems
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05. Power Transmission
- General, common info about 410 – 436
- Clutch; Torque Converter
- Transmission, hydraulic control
- Gearbox — Distributing gearbox
- Propeller Shaft — General, common info about 451 – 453
- Propeller shaft, complete
- Front Axle; Rear Axle — General, common info about 461 – 468
- Front Axle; Rear Axle — Front axle
- Front Axle; Rear Axle — Rear axle 1
- Front Axle; Rear Axle — Rear axle 2
- Front Axle; Rear Axle — Differential lock, with control
- Power take off, between engine and gearbox (ART)
- General, common info about 491 – 492
- Oil cooler, transmission
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06. Brake
- Comprehensive info about brakes
- Wheel Brake — General, common info about 511 – 519
- Wheel Brake — Front wheel brake, dry brake
- Wheel Brake — Rear wheel brake, axle 1, dry brake
- Wheel Brake — Rear wheel brake, axle 2, dry brake
- Hydraulic Brake System — General, common info about 520 – 522
- Parking Brake — General, common info about 551 – 554
- Parking Brake — Wheel brake applying, parking
- Compressed-air Brake — General, common info about 561 – 565
- Compressed-air Brake — Compressor; regulator; antifreeze unit
- Compressed-air Brake — Valves, compressed-air
- Compressed-air Brake — Lines; fittings; miscellaneous
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07. Steering
- Comprehensive info, steering
- General, common info about 641 – 647
- Steering gear
- Steering arm; steering linkage; track rod
- Hydraulic equipment
- Steering damper
- Supplementary steering
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Comprehensive info about frame and track unit/wheels
- Frame — General, common info about 711 – 718
- Frame, complete
- Frame — Protection; belly plate; bumper
- Suspension — General, common info about 725 – 727
- Suspension — Hollow rubber spring, bump stop
- Frame Link — General, frame link complete
- Frame Link — Bearings
- Axle Suspension — General, common info about 751 – 758
- Axle Suspension — Suspension, front axle
- Axle Suspension — Bogie suspension
- Wheels; Tracks; Tyre; Hub; Drum — General, common info about 771 – 775
- Wheels; Tracks; Tyre; Hub; Drum — Wheel
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Comprehensive info, machinery house and cab
- Cab, Naked; Canopy — Cab mounting
- Engine Hood; Mudguard; Foot Step — General, common info about 821 – 827
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- DOORS; HATCH; COVER PLATE, (all) — Door, complete with catch, hinges (no glass)
- DOORS; HATCH; COVER PLATE, (all) — Lock; handle
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — Heating unit
- Air Conditioning Unit — Cooling unit
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system
- Load Carrier — Hauler/platform body, incl. tipping cylinder; heating; tail gate
- General, common info about 992 – 996
Front-Axle Suspension and Bogie Suspension
This coverage includes the entries “Suspension, front axle” and “Bogie suspension”.
Suspension and frame-articulation entries occupy different branches of the contents; keep the required assembly and its procedure together.
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