Overview
The Volvo ECR40D Compact Excavator Service Repair Manual is a system-by-system reference for maintenance, inspection and repair work. Coverage includes engine systems, power transmission, working and servo hydraulics, and electrical and instrument systems.
More specific subjects include working-hydraulics pumps, hydraulic tanks, filters and oil-cooling equipment, engine lubrication, cooling-system components, and track rollers.
Table of Contents
Volvo ECR40D Manual
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01. General
- Specifications
- Standard Time
- Tool
- Miscellaneous — Service instruction; safety instruction
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Maintenance, base
- Service — Maintenance — Condition test
- Service — Emergency measures — Measures prior to towing
- Service — Emergency measures — Jump starting
- Safety equipment, without own function group
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Cylinder head
- Engine — Valve mechanism
- Engine transmission; camshaft
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel
- Engine — Oil sump, dipstick incl.
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Lubricating System — Oil pump; line
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Fuel lines
- Fuel System — Injection pump; regulator; pump companion
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Silencer; exhaust pipe
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat
- Cooling System — Fan; fan shroud; fan coupling
- Engine Control — Speed control
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing — Error codes; checking components
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — General, common info about 331 – 334
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356
- Lighting, front, including parking light and day running light
- Other Electrical Equipment — Audible warning from horn; mounting
- Other Electrical Equipment — Switch; connector
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Other Electrical Equipment — Electronic standard components
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Electrical distribution box
- Cable; Fuse; Relay — Miscellaneous
- Instrument; Sensor; Warning and Information System — Sender, monitoring system
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- General, common info about 393 – 395
- Telematics systems
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05. Power Transmission
- General, common info about 410 – 436
- Hydrostatic Drive — Hydraulic motor incl. operating system.
- Hydrostatic Drive — Centre passage; lines
- Swing system upper part
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06. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Comprehensive info about frame and track unit/wheels
- Frame — Counterweight
- Frame, excavator
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Front idler, incl. fork
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Sprocket
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Rubber track
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Top rollers; skid rails
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Bottom rollers
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07. Machinery House; Cab; Exterior Trim Parts Anywhere
- Cab, Naked; Canopy
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Cooling unit
- Interior Equipment — Seat belt; other restraining system
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08. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system
- Working Hydraulics; Servo Hydraulics — Lever; pedal
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment
- Mechanical Equipment/attachment — General, common info about 922 – 927
- Mechanical Equipment/attachment — Attachment bracket, mechanical and hydraulic Quickfit
- Mechanical Equipment/attachment — Attachments, others
- Unit, Digging — General, common info about 971 – 975
- Unit, Digging — Boom with links
- Unit, Digging — Dipper arm with links
- Function for Road Construction — Grading
Fault-Code Diagnostics and Electronic Software Reference
Use the entries “Error codes; checking components” and “Software documents, complete vehicle” to locate the named component information.
Use the fault-tracing and component references alongside the software-document category. Listing software documents does not establish that diagnostic software or hardware is included.
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