Overview
The Volvo EW160E Excavator Service Repair Manual organizes service information for workshop maintenance, fault investigation and component repairs. The contents bring together braking equipment, steering components, working and servo hydraulics, and electrical and instrument systems.
The technical index identifies engine lubrication, cooling-system components, fault codes and component checks, travel-drive pumps, and hydraulic tanks, filters and oil-cooling equipment.
Table of Contents
Volvo EW160E Manual
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01. General
- Miscellaneous — Service instruction; safety instruction
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Maintenance — Condition test
- Service — Emergency measures
- Safety equipment, without own function group
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Cylinder block with crankcase ventilation
- Engine — Valve mechanism
- Engine — Oil sump, dipstick incl.
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Lubricating System — Oil pump; line
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Silencer; exhaust pipe
- Inlet System; Exhaust System — Catalytic converter; exhaust emission control equipment
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat
- Cooling System — Fan; fan shroud; fan coupling
- Engine Control — General, common info about 272 – 277
- Miscellaneous — EGR (Exhaust Gas Recirculation)
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing — Error codes; checking components
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — General, common info about 321 – 322
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356
- Lighting, front, including parking light and day running light
- Lighting, extra, including working lighting
- Other Electrical Equipment — Audible warning from horn; mounting
- Other Electrical Equipment — Cleaner
- Other Electrical Equipment — Switch; connector
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Other Electrical Equipment — Electronic standard components
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Cable; battery disconnector
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Electrical distribution box
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Fuse
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Relay
- Cable; Fuse; Relay — Miscellaneous
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Speedometer; trip meter; hour counter
- Instrument; Sensor; Warning and Information System — Sender, monitoring system
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- Miscellaneous — Radio, with tape or CD player; voltage divider
- Miscellaneous — Radio equipment for communication
- Miscellaneous — Telematics systems
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05. Power Transmission
- General, common info about 410 – 436
- Transmission, Hydraulic Control — Control
- Gearbox
- Hydrostatic Drive — Hydraulic motor incl. operating system.
- Hydrostatic Drive — Hydraulic pump incl.coupling, travelling incl. operating system
- Hydrostatic Drive — Centre passage; lines
- Propeller shaft, complete
- Front Axle; Rear Axle — Front axle
- Front Axle; Rear Axle — Rear axle 1
- Miscellaneous — Swing system upper part
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06. Brake
- Hydraulic Brake System — General, common info about 520 – 522
- Hydraulic Brake System — Brake valve
- Hydraulic Brake System — Brake accumulator; hydraulic pump
- Parking Brake — General, common info about 551 – 554
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07. Steering
- Comprehensive info, steering
- Steering — General, common info about 641 – 647
- Steering — Hydraulic equipment
- Lever Steering
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame — General, common info about 711 – 718
- Frame — Counterweight
- Frame, excavator
- Shock Absorber; Axle Locking; Anti Roll Bar; Level /side Control — Pivot axle lock
- Wheels; Tracks; Tyre; Hub; Drum — Wheel
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Comprehensive info, machinery house and cab
- Cab, Naked; Canopy
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- DOORS; HATCH; COVER PLATE, (all) — Door, complete with catch, hinges (no glass)
- DOORS; HATCH; COVER PLATE, (all) — Hatch; cover plate; floor plate; seat deck
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Air distribution incl. air intake with filter
- Air Conditioning Unit — Heating unit
- Air Conditioning Unit — Cooling unit
- Air Conditioning Unit — Auxiliary heater, diesel fuel operated
- Interior Equipment — Instrument panel/console; control panel/console/-pedestal
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- General
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system
- Working Hydraulics; Servo Hydraulics — Lever; pedal
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment
- Mechanical Equipment/attachment — Attachment bracket, mechanical and hydraulic Quickfit
- Mechanical Equipment/attachment — Dozer equipment, snow equipment
- Unit, Load Handling — Lifting unit
- Unit, Digging — General, common info about 971 – 975
- Unit, Digging — Stabiliser; stabiliser blade
- Unit, Digging — Boom with links
- Unit, Digging — Dipper arm with links
- Miscellaneous — Automatic lubricating system
- Miscellaneous — Other equipments/attachments
Working Hydraulics and Travel-Drive Pumps
The associated entries are “Servo hydraulic system” and “Working hydraulics”.
Keep propulsion-related pump references separate from working-equipment hydraulics when selecting the component information.
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