Overview
The Volvo G736 VHP Motor Grader Service Repair Manual brings the machine’s service topics together in a structured workshop reference. Coverage includes power transmission, braking equipment, steering components, and electrical and instrument systems.
The contents also identify hydraulic transmission controls, cables, fuses and relays, machine specifications, frame-joint components, and cab climate-control equipment.
Table of Contents
Volvo G736 VHP Manual
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01. General
- Tables, for Designing — Conversion Factors
- Specifications — Standard torque guide
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02. Standard Parts, Service
- Recommended lubricants
- Standard Parts — Repairing hydraulic system
- Installing final drive assembly onto grader
- Removing final drive assembly from grader
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03. Engine with Mounting and Equipment
- Low power complaint troubleshooting guide
- Installing the final drive assembly onto the grader
- Removing the final drive assembly from the grader
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04. Elec. System; Warning System; Information System; Instruments
- Converter installation – 75 amp
- Converter installation 24V to 12V – 10 amp
- Special instructions for working on the electrical system
- Cable; Fuse; Relay — Beacons and heated mirrors
- Cable; Fuse; Relay — Blade and front float modules
- Cable; Fuse; Relay — Brakes and supplemental steering
- Cable; Fuse; Relay — Differential lock, horn, and back-up circuits
- Cable; Fuse; Relay — Index and symbology
- Cable; Fuse; Relay — Monitoring module (page 1)
- Cable; Fuse; Relay — Monitoring module (page 2)
- Cable; Fuse; Relay — Optional converter systems
- Cable; Fuse; Relay — Table 1 – Wire codes
- Cable; Fuse; Relay — Table 2 – Wire codes (continued)
- Cable; Fuse; Relay — Table 3 – Connectors (numerical)
- Cable; Fuse; Relay — Table 3 – Wire codes (continued)
- Cable; Fuse; Relay — Table 4 – Connectors (alphabetical)
- Cable; Fuse; Relay — Windshield washers and wipers
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05. Power Transmission
- Clutch assembly – Removal and installation
- Clutch; Torque Converter — Clutch slave cylinder and pedal free play
- Transmission, Hydraulic Control
- Gearbox
- Hydrostatic Drive
- Propeller Shaft
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06. Brake
- Comprehensive info about brakes
- Wheel Brake — General, common info about 511 – 519
- Wheel Brake — Rear wheel brake, axle 1, wet brake — Oil disc brake assembly – Removal
- Wheel Brake — Rear wheel brake, axle 1, wet brake — Tandem axle oil seal installation
- Hydraulic Brake System — General, common info about 520 – 522
- Hydraulic Brake System — Master cylinder, brake servo — Brake master cylinder and power booster removal and installation procedures
- Parking Brake — General, common info about 551 – 554 — Hand brake and caliper
- Parking Brake — General, common info about 551 – 554 — Self-adjusting caliper
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07. Steering
- Comprehensive info, steering — Tightening torques
- Steering axle; steering spindle, driving — Axle disassembly and assembly
- Steering axle; steering spindle, driving — Steering axle – Disassembly
- Steering wheel; steering column — Steering column disassembly and assembly
- Steering — Hydraulic equipment — Steering control unit overhaul procedure
- Steering — Wheel lean system — Hydraulic cylinder specifications
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame
- Frame Link — General, frame link complete — Articulation hinge – Preparation for disassembly
- Frame Link — General, frame link complete — Tightening torques
- Frame link grader — Articulation hinge – Assembly
- Frame link grader — Articulation hinge – Disassembly
- Frame link grader — Articulation hydraulics
- Frame link grader — Cleaning and inspection
- Wheels; Tracks; Tyre; Hub; Drum — General, common info about 771 – 775 — Tire troubleshooting guide
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Air Conditioning Unit — General, common info about 872 – 877 — Air conditioning system repairs
- Air Conditioning Unit — General, common info about 872 – 877 — Climate control unit electrical schematic
- Air Conditioning Unit — General, common info about 872 – 877 — Troubleshooting guide Low pressure gauge shown on left; high pressure gauge shown on right.
- Interior Equipment — Other interior equipment — Pedestal disassembly and assembly
- Interior Equipment — Other interior equipment — Pedestal locking strut
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- Auxiliary load sense shuttle valve
- Blade lift options – Sheet 3
- Circle turn valve overhaul procedure
- Hydraulic swivel joint overhaul procedure
- Main hydraulic pump troubleshooting guide
- Main hydraulic pump overhaul procedure
- Main hydraulic schematic – ECC – Sheet 2
- Main hydraulic schematic – Sheet 1
- Single attachment valve with relief (EEC)
- Steering hydraulic circuit components
- Supplemental steering circuit – Sheet 4
- Function for Road Construction — Actuation, positioning and set-up (paving operation) — G710 to G740 Circle and drawbar
- Function for Road Construction — Milling — MBCS disassembly and assembly
Service-Brake and Parking-Brake References
The detailed reference points include “Oil disc brake assembly – Removal” and “Brake master cylinder and power booster removal and installation procedures”.
Use the wheel-brake or parking-brake branch appropriate to the task rather than treating all brake entries as one assembly.
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