Wacker Neuson DT08PL Track Dumper Service Repair Manual

Table of Content – Wacker Neuson DT08PL Manual

• Operation
  • Information on this service manual
• 2 Identification of warnings and dangers
• 3 Designated use and exemption from liability
  • Overall view of vehicle
  • Machine overview
  • Brief description
• Definition of operator’s control stand
  • Type labels and component numbers
  • Maintenance prop
  • Maintenance prop for high-tip skip
• Technical data
  • Chassis
  • Diesel engine
  • Hydraulic system
  • Travel gear
  • Working hydraulics
  • Electrical system
  • Skip
  • Front skip (option)
  • High-tip skip (option)
  • Concrete mixer (option)
  • Loader unit (option)
  • Noise levels
  • Vibration
  • Fuses
  • Dimensions model DT08 PL with skip
  • Dimensions model DT08 PL with front skip (option)
  • Dimensions model DT08 PL with high-tip skip (option)
  • Dimensions model DT08 PL with concrete mixer (option)
  • General tightening torques
• Tightening torques for hydraulic screw connections (dry assembly)
• Tightening torques for high-resistance threaded fittings
• Maintenance
  • Fluids and lubricants
  • Maintenance plan DT08 PL (diesel engine)
  • Introduction
  • Fuel system
• Specific safety instructions
• Checking the fuel level
• Refueling
• Drain fuel
• Stationary fuel pumps
• Diesel fuel specification
• Cleaning the filter cup/replacing the filter cartridge
• Bleed the fuel system
  • Engine lubrication system
• Checking the oil level
• Adding engine oil
• Drain engine oil
• Replacing the oil filter cartridge
  • Air filter
• Cleaning/replacing the filter
  • Hydraulic system
• Specific safety instructions
• Checking the hydraulic oil level
• Adding hydraulic oil
• Drain hydraulic oil
• Replacing the hydraulic oil filter cartridge
• Replacing the cartridge of hydraulic oil intake filter
• Hydraulics cooling system
• Specific safety instructions
• Clean the oil cooler
• Important notices on the use of biodegradable oil
• Checking hydraulic pressure lines
  • Tracks
• Check track tension
• Increasing track tension
• Decreasing track tension
• 9 Travel drive
• Checking the oil level and adding oil
• Draining oil
  • Electrical system
• Specific safety instructions
• Servicing and maintenance at regular intervals
• Instructions concerning specific components
• Alternator
• Battery
• Battery master switch
  • General maintenance
• Cleaning
• General instructions for all areas of the vehicle
• Exterior of the vehicle
• Engine compartment
• Threaded fittings and attachments
• Pivots and hinges
  • Overview of grease nipples DT08 PL with skip
  • Overview of grease nipples DT08 PL with front skip (option)
  • Overview of grease nipples DT08 PL with high-tip skip (option)
  • Test report DT08 PL
• Engine
  • Engine overview
  • Checking and adjusting valve clearance
  • Checking and adjusting maximum engine speed
  • Engine malfunctions
• Traveling drive
  • Traveling drive pump DT08 PL
  • Legend: traveling drive pump DT08 PL
  • Hydraulic motor
  • Test instructions
• Checking travel pressure DT08 PL
• Checking boost pressure DT08 PL
• Hydraulic system
  • Gear pump for work operation DT08 PL with skip, front skip (option), high-tip skip (option)
  • Gear pump for work operation DT08 PL with concrete mixer (option), hydraulic PTO shaft (option)
  • Hydraulic control valve DT08 PL with skip, loader unit (option), front skip (option)
  • Hydraulic control valve DT08 PL concrete mixer (option)
  • Hydraulic control valve DT08 PL with high-tip skip (option)
  • Hydraulic control valve DT08 PL with hydraulic PTO shaft (option)
  • Preference valve DT08 PL with hydraulic PTO shaft (option)
  • Preference valve for tank rotation adjustment DT08 PL with concrete mixer (option)
  • Concrete mixer rotation motor DT08 PL (option)
  • Test instructions
• Checking the operating pressure of the operating hydraulics DT08 PL with skip, front skip (option), concrete mixer (option), loader unit (option)
• Checking the operating pressure of the operating hydraulics DT08 PL with high-tip skip (option)
• Checking the operating pressure of the hydraulic PTO shaft (option)
  • Hydraulics diagram DT08 PL with skip and loader unit (option)
  • Legend: hydraulics diagram DT08 PL with skip and loader unit (option)
  • Hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT08 PL with skip, loader unit (option) and hydraulic PTO shaft (option)
  • Hydraulics diagram DT08 PL with high-tip skip (option) and loader unit (option)
  • Legend: DT08 PL with high-tip skip (option) and loader unit (option)
  • Hydraulics diagram DT08 PL with concrete mixer (option)
  • Legend: hydraulics diagram DT08 PL with concrete mixer (option)
• Electrical system
  • Ohmic law (current, voltage, resistance); power
  • Measuring equipment, measuring methods
  • Electric units
  • Fuses
  • Diagram DT08 PL
  • Legend: diagram DT08 PL
  • Engine wiring harness DT08 PL
  • Instrument panel wiring harness DT08 PL