Wacker Neuson DT15 Track Dumper Service Repair Manual

Table of Content – Wacker Neuson DT15 Manual

• Operation
  • Information on this service manual
• 2 Identification of warnings and dangers
• 3 Designated use and exemption from liability
  • Overall view of vehicle
  • Machine overview
  • Brief description
  • Type labels and component numbers
  • Maintenance prop
• Maintenance support for high-tip skip (from Series FA02117)
• Technical data
  • Chassis
  • Diesel engine
  • Diesel engine EPA Tier 4 (Opt.)
  • Hydraulic system
  • Travel gear
  • Operating hydraulics
  • Electrical system
  • Swivel skip
  • 3-way skip (option)
  • Earth-movement skip (option)
  • High-tip skip (option)
  • Loader unit (option)
  • Concrete mixer (option)
  • Self-loading equipment (option)
  • Noise levels
  • Vibration
  • Fuses
  • Dimensions model DT15 with swivel skip
  • Dimensions model DT15 with 3-way skip (option)
  • Dimensions model DT15 with earth-movement skip (option)
  • Dimensions model DT15 with high-tip skip (option)
  • Dimensions model DT15 with concrete mixer (option)
  • General tightening torques
• Tightening torques for hydraulic screw connections (dry assembly)
• Tightening torques for high-resistance threaded fittings
• Operation
  • Overview of control stand (swivel skip, 3-sided skip, skip for earth-moving (up to Series FA0 1985)
  • Control stand overview (high-tip skip)
  • Control stand overview (concrete mixer)
  • Instrument panel overview
  • Preheating start switch overview
  • Throttle lever overview
  • Putting into operation
• Safety instructions
• Putting into operation for the first time
• Running-in period
• Check lists
• Start-up checklist
• Operation checklist
• Parking checklist
  • Maintenance plan DT15
  • Introduction
  • Fuel system
• Specific safety instructions
• Refueling
• Drain fuel
• Stationary fuel pumps
• Diesel fuel specification
• Cleaning the filter cup/replacing the filter cartridge
• Bleeding the fuel system
  • Engine lubrication system
• Checking the oil level
• Adding engine oil
• Drain engine oil
• Replacing the oil filter cartridge
  • Engine and hydraulics cooling system
• Specific safety instructions
• Cleaning the oil/water radiator
• Checking the coolant level/adding coolant
• Draining coolant
  • Air filter
• Replacing the filter
  • Hydraulic system
• Specific safety instructions
• Checking the hydraulic oil level
• Adding hydraulic oil
• Drain hydraulic oil
• Replacing the hydraulic oil filter cartridge
• Replacing the cartridge of hydraulic oil intake filter
• Checking hydraulic pressure lines
  • Tracks
• Checking track tension
• Increasing track tension
• Decreasing track tension
  • Traveling drive
• Checking the oil level and adding oil
• Draining oil
  • Electrical system
• Specific safety instructions
• Servicing and maintenance at regular intervals
• Instructions concerning specific components
• Alternator
• Battery
• Battery master switch
• Flashing headlight
  • General maintenance
• Cleaning
• General instructions for all areas of the vehicle
• Exterior of the vehicle
• Engine compartment
• Threaded fittings and attachments
• Pivots and hinges
• Concrete mixer
  • Overview of grease nipples DT15 with swivel skip
  • Overview of grease nipples DT15 with 3-way skip (option)
  • Overview of grease nipples DT15 with earth-movement skip (option)
  • Overview of grease nipples DT15 with high-tip skip (option)
  • Overview of grease nipples DT15 with concrete mixer (option)
  • Inspection DT15
• Engine
  • Engine overview
  • Checking and adjusting valve clearance
  • Checking and adjusting maximum engine speed
  • Fan belts: checking tension and replacement
• Checking the tension of the fan belt
• Fan belt damage and wear and tear
• Fan belt replacement
  • Engine trouble
• Traveling drive
  • Travelling drive pump DT15
  • Legend: traveling drive pump DT15
  • Hydraulic motor
  • Manipulators
  • Test instructions
• Test travel pressure DT15
• Checking boost pressure DT15
• Checking straight-ahead vehicle travel
• Hydraulic system
  • Gear pump for work operation DT15
  • Hydraulic control valve DT15 with skip, loader unit (option)
  • Hydraulic control valve DT15 with high-tip skip (option), concrete mixer (option)
  • Hydraulic control valve DT15 with hydraulic PTO shaft (option)
  • Check valve DT15 with swivel skip (option)
  • Pressure reducing valve DT15 with high-tip skip (option)
  • Preference valve for concrete mixer DT15 speed setting (option)
  • Antishock valve DT15 with concrete mixer (option)
  • Motor for concrete mixer DT15 rotation with concrete mixer (option)
  • Test instructions
• Checking the operating pressure of the operating hydraulics DT15 with swivel skip, 3-way skip (option), earth-movement skip (option), loader unit (option)
• Checking the operating pressure of the operating hydraulics DT15 with high-tip skip (option), loader unit (option)
• Checking the operating pressure of the operating hydraulics DT15 with concrete mixer (option), loader unit (option)
• Checking the operating pressure of the rotation hydraulics DT15 with concrete mixer (option)
  • Hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT15 with swivel skip and hydraulic PTO shaft (option)
  • Hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT15 with 3-way skip (option), earth-movement skip (option), loader unit (option), hydraulic PTO shaft (option)
  • Hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT15 with high-tip skip (option), loader unit (option), hydraulic PTO shaft (option)
  • Hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
  • Legend: hydraulics diagram DT15 with concrete mixer (option), loader unit (option), hydraulic PTO shaft (option)
• Electrical system
  • Ohm’s law (current, voltage, resistance); power
  • Measuring equipment, measuring methods
  • Electric units
  • Fuses
  • DT15 diagram
  • DT15 diagram (legend)
  • Engine wiring harness DT15
  • Instrument panel wiring harness DT15
  • Wiring harness preliminary set-up working light DT15
  • Working light wiring harness DT15
  • Wiring harness DT15 reverse gear signal horn
  • Table of conductors DT15