Overview
The Volvo A35 BM Articulated Dump Truck Service Repair Manual brings the machine’s service topics together in a structured workshop reference. Its service groups address braking equipment, steering components, working and servo hydraulics, and electrical and instrument systems.
The contents also identify transfer gearbox components, torque-converter components, compressed-air braking, parking-brake components, and engine lubrication.
Table of Contents
Volvo A35 BM Manual
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01. General
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Safety equipment, without own function group — Upon completion of service or when the machine is not to be operated for a longer period of time
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03. Engine with Mounting and Equipment
- General, engine installation and its function — Engine speed, measuring method with information display unit (serial no. –3030)
- Engine — General, common info about 211 – 218
- Engine — Valve mechanism
- Engine transmission; camshaft
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel — Flywheel housing with power take-off, removing and mounting (engine removed from machine)
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Injection pump; regulator; pump companion — Low and High idle speeds, checking and adjusting with service display unit
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat
- Cooling System — Fan; fan shroud; fan coupling — Hydraulic motor for fan, or hydraulic pump for fan, checking internal leakage
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Battery; Energy Storage System; Mounting Parts — Battery box; mounting parts
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — Starter motor inclusive solenoid
- Lighting — Bulbs
- Lighting, front, including parking light and day running light
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit — Diagnosis using the Contronics information display unit (serial no. –3030)
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05. Power Transmission
- General, common info about 410 – 436
- Clutch; Torque Converter — Hydrodynamic coupling, torque converter
- Transmission, hydraulic control — Diagnosis using the Contronic information display unit (serial no. –3030)
- Transmission, hydraulic control — Diagnosis using the Contronic service display unit (serial no. 3031 –)
- Transmission, hydraulic control — Missing signal from both engine speed sensor (SE3) and speed sensor (SE4)
- Transmission, hydraulic control — Pressure regulator for retarder, checking and adjusting (serial no. –3030)
- Transmission, hydraulic control — Pressure regulator for retarder, checking and adjusting (serial no. 3031–)
- Gearbox — Distributing gearbox
- Propeller Shaft — General, common info about 451 – 453
- Propeller shaft, complete
- Front Axle; Rear Axle — General, common info about 461 – 468
- Front Axle; Rear Axle — Front axle
- Front Axle; Rear Axle — Rear axle 1
- Front Axle; Rear Axle — Rear axle 2
- Front Axle; Rear Axle — Differential lock, with control
- Power Take Off — General, common info about 481 – 483
- Power take off, between engine and gearbox (ART)
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06. Brake
- Comprehensive info about brakes
- Wheel Brake — General, common info about 511 – 519
- Wheel Brake — Rear wheel brake, axle 1, dry brake
- Hydraulic Brake System — General, common info about 520 – 522
- Hydraulic Brake System — Brake valve — Unloading valve and non-return valve block, removing and mounting (serial no. –1826)
- Hydraulic Brake System — Brake valve — Unloading valve and non-return valve block, removing and mounting (serial no. 1827–)
- Hydraulic Brake System — Brake accumulator; hydraulic pump
- Parking Brake — General, common info about 551 – 554 — Parking brake (hydraulic):Brake pads, changingBrake caliper, changing
- Parking Brake — Propeller shaft brake
- Parking Brake — Servo applying, parking brake — Parking brake valve (hand control) (serial no. –1539), hydraulic parking brake
- Compressed-air Brake — General, common info about 561 – 565
- Compressed-air Brake — Compressor; regulator; antifreeze unit
- Compressed-air Brake — Compressed-air tank, with mounting
- Compressed-air Brake — Valves, compressed-air
- Miscellaneous — Retarder
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07. Steering
- General, common info about 641 – 647
- Steering gear
- Steering arm; steering linkage; track rod
- Hydraulic equipment — Maximum oil pressure, hydraulic system (steering and dumping), checking and adjusting
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame, complete
- Suspension — General, common info about 725 – 727
- Suspension — Hollow rubber spring, bump stop
- Frame Link — General, frame link complete
- Frame Link — Bearings
- Frame link grader
- Axle Suspension — Suspension, front axle
- Axle Suspension — Movable member system, front/rear
- Axle Suspension — Bogie suspension
- Wheels; Tracks; Tyre; Hub; Drum — Wheel
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Heating unit
- Air Conditioning Unit — Cooling unit — Refrigerant R134a, draining (with recycling station FRS-10GS, part no. 981 2443)
- Air Conditioning Unit — Cooling unit — Refrigerant R134a, draining (with recycling station, part no. 11 666 070)
- Air Conditioning Unit — Cooling unit — Refrigerant R134a, vacuum-pumping including filling (part no. 11 666 070)
- Air Conditioning Unit — Cooling unit — Refrigerant R134a, vacuum-pumping including filling (with recycling station FRS-10GS part no. 981 2443)
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram, complete (steering, dumping and fan drive), (serial no. –1194)
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram, complete (steering, dumping and fan drive), (serial no. 1195–)
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics — Hydraulic pumps for steering and dumping system, checking internal leakage
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics — Stand-by pressure (hold pressure), disconnected and connected signal line
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system
- Load Carrier — Hauler/platform body, incl. tipping cylinder; heating; tail gate
Retarder Pressure Checks by Machine Serial Range
The associated entries are “Pressure regulator for retarder, checking and adjusting (serial no. –3030)” and “Pressure regulator for retarder, checking and adjusting (serial no. 3031–)”.
Where similar entries are repeated, select the one carrying the appropriate serial qualifier. A range shown for one component should not be generalized to the complete manual.
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