Overview
The Volvo EC210 F Excavator Service Repair Manual is a system-by-system reference for maintenance, inspection and repair work. The contents bring together power transmission, braking equipment, steering components, and electrical and instrument systems.
The technical index identifies travel-drive pumps, the superstructure swing motor, engine lubrication, engine valve components, and electrical wiring diagrams.
Table of Contents
Volvo EC210 F Manual
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01. General
- Standard Time
- Tool — NET 8940-00020 Replace tool for the radiator assembly
- Tool — NET 8940-00170 Replace tool for the hydraulic tank and fuel tank
- Tool — NET 8940-00180 Press disc for hydraulic pump cover seal
- Tool — NET 8940-00200 Replace tool for the remote control valve joint
- Tool — NET 8940-00210 Inspection tool for the rotary switch
- Tool — NET 8940-00220 Inspection tool for the power shift valve
- Tool — NET 8940-00240 Replace tool for the hydraulic tee fitting
- Tool — NET 8940-00250 Replace tool for the hydraulic tee fitting
- Tool — NET 8940-00260 Replace tool for the turning joint
- Tool — NET 8940-00270 Replace tool for the slew ring gear
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — Maintenance — Condition test — Creeping of hydraulic cylinder
- Service — Maintenance — Condition test — Measuring condition
- Service — Emergency measures — Jump starting — Starting engine with booster cables
- Service — Miscellaneous — Trouble shooting — Troubleshooting, diagnosing procedure
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03. Engine with Mounting and Equipment
- Engine — General, common info about 211 – 218
- Engine — Valve mechanism
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel tank; fuel filling pump — Fuel tank, breathing filter included
- Fuel System — Fuel tank; fuel filling pump — Fuel filling pump, connections included
- Fuel System — Fuel tank; fuel filling pump — Miscellaneous, for example fuel shut off
- Fuel System — Fuel lines
- Inlet System; Exhaust System — General, common info about 251 – 258 — Inlet and exhaust system, description
- Cooling System — General, common info about 261 – 269 — Cooling system, specifications
- Cooling System — General, common info about 261 – 269 — Radiator and hydraulic oil cooler, description
- Cooling System — Radiator, mounting and connections included — Radiator; heat exchanger
- Cooling System — Miscelaneous — Coolant heater, engine heater
- Cooling System — Miscelaneous — Oil heater, engine heater
- Engine Control — General, common info about 272 – 277
- Engine Control — Speed control — Setting motor; accelerator device
- Engine Control — Speed control — Engine speed control switch, description
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — General, common info about 321 – 322
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Alternator; Charging; Electric Motor; Electric Drives — Charging; converter
- Starting System — General, common info about 331 – 334 — Engine stop motor, description (EC210 only)
- Starting System — General, common info about 331 – 334 — Engine stop motor, specifications (EC210 only)
- Starting System — General, common info about 331 – 334 — Fuel cut-off relay (50A), description (EC240 only)
- Starting System — General, common info about 331 – 334 — Fuel cut-off relay (50A), specifications (EC240 only)
- Starting System — General, common info about 331 – 334 — Fuel cut-off solenoid, description (EC240 only)
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356 — Work lamp and head lamp, description
- Other Electrical Equipment — Audible warning from horn; mounting — Horn
- Other Electrical Equipment — Audible warning from horn; mounting — Back-up warning; travel warning
- Other Electrical Equipment — Cleaner — Windscreen wiper
- Other Electrical Equipment — Switch; connector — Switch — Auto/manual switch, description
- Other Electrical Equipment — Switch; connector — Switch — Buzzer stop & confirm switch, description
- Other Electrical Equipment — Switch; connector — Switch — Right switch panel (6R), description
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own — Automatic control system, description
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own — Mode selection & engine speed sensing power control, description
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own — Mode selection & engine speed sensing power control, specification
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own — Safety start / stop, description
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own — Vehicle electronic control unit (V-ECU), description
- Cable; Fuse; Relay — General, common info about 371 – 379 — Connector, configuration
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 1, main diagram, positive feed / chassis connection
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 2, positive feed / chassis connection, control units
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 3, function group 2, engine
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 4, function group 2, engine
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 5, function group 2, engine
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 6, function group 2, engine
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 7, function group 2, engine
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 8, function group 3, electrical, lighting etc.
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 9, function group 3, electrical, lighting etc.
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 10, function group 3, electrical, lighting etc.
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 11, function group 8, cab
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 12, function group 8, cab
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 13, function group 8, cab
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 14, function group 9, hydraulics
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 15, function group 9, hydraulics
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 16, function group 9, hydraulics
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 17, communication
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 18, automatic greasing system
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Electrical distribution box
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Relay
- Instrument; Sensor; Warning and Information System — Sender, monitoring system — Sender, temperature — Coolant temperature sensor, description
- Instrument; Sensor; Warning and Information System — Sender, monitoring system — Sender, level
- Instrument; Sensor; Warning and Information System — Sender, monitoring system — Sender, position
- Instrument; Sensor; Warning and Information System — Sender, monitoring system — Sender, pressure — Engine oil pressure switch, description
- Instrument; Sensor; Warning and Information System — Sender, monitoring system — Sender, speed
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit — Display unit — Instrument panel (I-ECU), description
- Miscellaneous — Radio, with tape or CD player; voltage divider — Radio, with tape or CD player
- Miscellaneous — Radio, with tape or CD player; voltage divider — Voltage divider — DC–DC converter, description
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05. Power Transmission
- Gearbox — Track gearbox, crawler machine — Track gearbox (EC210), maintenance standard
- Gearbox — Track gearbox, crawler machine — Track gearbox (EC210), precautions for operation
- Gearbox — Track gearbox, crawler machine — Track gearbox (EC240), maintenance standard
- Gearbox — Track gearbox, crawler machine — Track gearbox (EC240), precautions for operation
- Gearbox — Track gearbox, crawler machine — Track gearbox, installation
- Gearbox — Track gearbox, crawler machine — Track gearbox, removal
- Gearbox — Swing gearbox + swing pinion shaft — Slew gearbox (EC210), lubrication
- Gearbox — Swing gearbox + swing pinion shaft — Slew gearbox (EC210), troubleshooting
- Hydrostatic Drive — General, common info about 441 – 443
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor 1, traveling — Track motor (EC210), operating checks
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor 1, traveling — Track motor (EC210), assembly
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor 1, traveling — Track motor (EC210), disassembly
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor, swing of superstructure — Slew motor, description
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor, swing of superstructure — Slew motor, disassembly
- Hydrostatic Drive — Hydraulic pump incl.coupling, travelling incl. operating system
- Hydrostatic Drive — Centre passage; lines — Centre passage — Turning joint, disassembly and assembly
- General, common info about 491 – 492
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06. Brake
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07. Steering
- General, common info about 641 – 647
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Comprehensive info about frame and track unit/wheels — Frame and track unit, specifications
- Frame — General, common info about 711 – 718 — Upper frame (Superstructure), removal
- Frame — Counterweight — Additional counterweight & digging unit
- Frame, excavator — Undercarriage (crawler machine)
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Front idler, incl. fork — Idler, tools for disassembly and assembly
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Sprocket, measurement of wear
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Steel track — Track chain
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Steel track — Track, adjusting track sag
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Top rollers; skid rails — Top rollers — Top roller, tools for disassembly and assembly
Transmission Control, Lubrication System and Swing Gearbox
Relevant component references include “Slew gearbox (EC210), troubleshooting” and “Slew gearbox (EC210), lubrication”.
A travel-motor entry is not interchangeable with the swing-motor or swing-brake entries; retain that distinction when choosing the relevant information.
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