Overview
Organized by machine system, the Volvo L180D Wheel Loader Service Repair Manual brings together the technical references used in maintenance and repair work. The contents bring together power transmission, braking equipment, steering components, and working and servo hydraulics.
More specific subjects include fuel injection timing references, engine lubrication, torque-converter components, working-hydraulics pumps, and differential-lock controls.
Table of Contents
Volvo L180D Manual
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01. General
- Specifications, tightening torques
- Specifications — Volvo standard tightening torques
- Transport Instruction.; Storage Instruction; Operating Instruction — On another vehicle’s platform
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid — Recommended lubricants
- Service — Maintenance — Axles, changing oil
- Service — Maintenance — Checking transmission oil level
- Service — Maintenance — Cleanliness, brake and hydraulic systems
- Service — Maintenance — Engine, air cleaner
- Service — Maintenance — Hydraulic system, changing oil
- Service — Maintenance — Repairing hydraulic system
- Service — Emergency measures — Manual release of parking brake
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218 — Specifications, tightening torques
- Engine — General, common info about 211 – 218 — Specifications, weight
- Engine — Valve mechanism — Specifications, general
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel — Crankshaft front seal, replacement
- Engine — Oil sump, dipstick incl. — Oil sump gasket, replacement, including oil strainer cleaning
- Lubricating System — General, common info about 221 – 224 — Specifications, general
- Lubricating System — Oil pump; line
- Lubricating System — Oil filter; filter housing — Specifications, general
- Lubricating System — Oil cooler — Specifications, general
- Fuel System — General (common info about 233 – 238) — Fuel system, air bleeding
- Fuel System — Fuel pump; filter; strainer — Feed pump, checking feed pressure
- Fuel System — Fuel pump; filter; strainer — Specifications, general
- Fuel System — Fuel tank; fuel filling pump — Fuel tank, removal
- Fuel System — Fuel tank; fuel filling pump — Specifications, capacities
- Fuel System — Injection pump; regulator; pump companion — Checking the injection angle
- Fuel System — Injection pump; regulator; pump companion — Description, general
- Fuel System — Injection pump; regulator; pump companion — Idling speed, checking and adjusting
- Fuel System — Injection pump; regulator; pump companion — Injection pump, installing, and setting the injection angle
- Fuel System — Injection pump; regulator; pump companion — Specifications, general
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater — Specifications, general
- Inlet System; Exhaust System — Charge air cooler with connections
- Cooling System — General, common info about 261 – 269 — Specifications, capacities
- Cooling System — General, common info about 261 – 269 — Specifications, general
- Cooling System — Coolant pump; thermostat — Coolant pump, replacement
- Cooling System — Coolant pump; thermostat — Specifications, general
- Cooling System — Fan; fan shroud; fan coupling — Hydraulic diagram, cooling fan
- Cooling System — Fan; fan shroud; fan coupling — Hydraulically driven cooling fan, checking and adjusting max. pressure
- Cooling System — Fan; fan shroud; fan coupling — Hydraulically driven cooling fan, checking and adjusting fan speed
- Cooling System — Fan; fan shroud; fan coupling — Hydraulically driven cooling fan, description
- Cooling System — Fan; fan shroud; fan coupling — Specifications, general
- Engine Control — Stop control — Stop solenoid, description
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system — Electrical system, special instructions for working on the electrical system
- Battery; Energy Storage System; Mounting Parts — General, common info about 311 – 313
- Alternator; Charging; Electric Motor; Electric Drives — General, common info about 321 – 322
- Starting System — General, common info about 331 – 334
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356
- Cable; Fuse; Relay — General, common info about 371 – 379 — Wiring diagram 23. Boom Suspension System (BSS), hydraulic oil temperature
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
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05. Power Transmission
- General, common info about 410 – 436
- Clutch; Torque Converter — Hydrodynamic coupling, torque converter — Specifications, general
- Clutch; Torque Converter — Hydrodynamic coupling, torque converter — Specifications, weights
- Transmission, Hydraulic Control — APS II (Automatic Power Shift)
- Transmission, Hydraulic Control — Downshifting switch, engine brake
- Transmission, Hydraulic Control — Specifications, tightening torques
- Transmission, Hydraulic Control — Specifications, weight
- Transmission, hydraulic control — Hydraulic transmission HT210/HT220
- Transmission, hydraulic control — Hydraulic transmission, checking oil pressure
- Transmission, hydraulic control — Specifications, general
- Transmission, hydraulic control — Transmission, removing and fitting
- Propeller shaft, complete — Specifications, weight
- Front Axle; Rear Axle — General, common info about 461 – 468 — Specifications, general
- Front Axle; Rear Axle — Front axle — Differential carrier assembly, replacement
- Front Axle; Rear Axle — Front axle, removing
- Front Axle; Rear Axle — Front axle — Specifications, tightening torque
- Front Axle; Rear Axle — Front axle — Specifications, weights
- Front Axle; Rear Axle — Rear axle 1 — Adjusting axial play, rear axle mounting
- Front Axle; Rear Axle — Rear axle 1 — Measuring axial and radial play, rear axle mounting
- Front Axle; Rear Axle — Rear axle 1 — Removing the rear axle
- Front Axle; Rear Axle — Rear axle 1 — Replacement of bushing in axle mounting
- Front Axle; Rear Axle — Rear axle 1 — Specifications, tightening torque
- Front Axle; Rear Axle — Rear axle 1 — Specifications, weights
- Front Axle; Rear Axle — Differential lock, with control — Differential lock, adjusting
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06. Brake
- Comprehensive info about brakes — Hydraulic diagram, brakes
- Wheel Brake — General, common info about 511 – 519 — Brake discs, changing
- Wheel Brake — General, common info about 511 – 519 — Brake discs, checking wear
- Wheel Brake — General, common info about 511 – 519 — Specifications, general
- Wheel Brake — General, common info about 511 – 519 — Wear indicator, description
- Hydraulic Brake System — General, common info about 520 – 522 — Brake system, retardation, checking function
- Hydraulic Brake System — General, common info about 520 – 522 — Brake system, bleeding
- Hydraulic Brake System — General, common info about 520 – 522 — Checking function
- Hydraulic Brake System — General, common info about 520 – 522 — Foot brake pedal, adjusting angle and pedal clearance
- Hydraulic Brake System — General, common info about 520 – 522 — Pressure in circuit, checking and adjusting
- Hydraulic Brake System — Brake valve — Foot brake valve (removed), reconditioning
- Hydraulic Brake System — Brake valve — Specifications, general
- Hydraulic Brake System — Brake accumulator; hydraulic pump — Accumulator, checking (removed)
- Hydraulic Brake System — Brake accumulator; hydraulic pump — Specifications, general
- Parking Brake — General, common info about 551 – 554 — Specifications, general
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07. Steering
- Comprehensive info, steering — Description, general
- Steering — General, common info about 641 – 647 — Hydraulic diagram, steering
- Steering — General, common info about 641 – 647 — Specifications, general
- Steering — Hydraulic equipment — Shift valve, description
- Steering — Hydraulic equipment — Shift valve, reconditioning (removed)
- Steering — Hydraulic equipment — Specifications, general
- Steering — Hydraulic equipment — Stand-by pressure, checking and adjusting
- Steering — Hydraulic equipment — Steering pump, description
- Steering — Hydraulic equipment — Steering valve, description
- Steering — Hydraulic equipment — Steering valve, reconditioning (removed)
- Steering — Supplementary steering
- Lever Steering — Description, general
- Lever steering, adjusting steering speed
- Lever steering, checking and adjusting control valve
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame, complete — Specifications, weight
- Frame — Protection; belly plate; bumper — Protective plate, removing
- Frame — Protection; belly plate; bumper — Specifications, weight
- Frame — Counterweight — Specifications, weight
- Frame Link — General, frame link complete — Specifications, tightening torques
- Wheels; Tracks; Tyre; Hub; Drum — Wheel — Specifications, weight
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Cab, Naked; Canopy — Cab suspension, description
- Cab, Naked; Canopy — Cab, installing
- Cab, Naked; Canopy — Cab, removing
- Cab, Naked; Canopy — Tightening torque
- PROTECTIVE EQUIPMENT, not specified in a special group — Noise protection, not in cab — Specifications, weight
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Cooling unit — Air conditioning unit evaporator, cleaning
- Air Conditioning Unit — Cooling unit — Air conditioning unit, specification
- Air Conditioning Unit — Cooling unit — Air conditioning, checking performance
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L150D, 4th/5th function
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L150D, attachment locking
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L150D, complete
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L180D, 4th/5th function
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L180D, attachment locking
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L180D, basic machine
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L180D, complete
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L180D, high lift
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic diagram L150D, basic machine
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Hydraulic system, bleeding
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Specifications, capacities
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917 — Working hydraulic system, description
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Back-up valve, opening pressure, checking
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Shock and anti-cavitation valve
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Shock valve, lift function, checking and adjusting
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Shock valve, tilt function, checking and adjusting
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Specifications, capacities
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Specifications, general
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics — Oil pump (pump 2), checking and adjusting working pressure (Only applies to L180D)
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics — Specifications, weight
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics — Working pressure, checking and adjusting
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Servo pressure, checking and adjusting (machine with separate attachment locking)
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Servo pressure, checking and adjusting (machine without separate attachment locking)
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Servo pressure, checking by spool in control valve
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Servo valve, functional description
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Servo valve, operating controls, adjusting
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Specifications, weight
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Boom Suspension System (BSS400), electrical system description
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Boom Suspension System (BSS400), general description
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Boom Suspension System (BSS400), hydraulic system description
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Boom Suspension System (BSS400), checking function
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Precharge pressure in accumulators, checking and adjusting
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Pressure reducing valve for Boom Suspension System, adjusting
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Specifications, general
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Lift cylinder (removed), replacing bushings
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Lift cylinder, changing
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Lifting arm, replacing bearing in lower bucket or attachment mounting
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Specifications, tightening torques
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Specifications, weight
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Tilt cylinder (removed), replacing bearings
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Tilt cylinder, repacking in machine
- Unit, Load Handling — Lifting frame work with mounting and link arm system — Tilt cylinder, replacing
- Miscellaneous — Automatic lubricating system
Transmission Designations and Component References
The transmission-related entries name HT210 and HT220. These designations identify particular component references; the machine model alone does not replace the transmission identification used in those entries.
Keep the named assembly and its associated test, diagram or repair heading together when locating service information.
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