Overview
The Clark GEX16, GTX16, GEX18, GTX18, GEX20S, GTX20S forklift service repair manual provides a technical reference for maintenance, troubleshooting, inspection and component servicing of the covered equipment. The documented contents address safety and planned maintenance, inspection and technical specifications, batteries and charging, electrical wiring and instrumentation, and electric motors and drive controls, with the individual sections and repair subjects organised in the table below.
The source outline also identifies transmission and drive axle, brake and inching systems, lifting mechanisms and cylinders, and steering and axle components. Specific indexed topics include Battery, Battery Service, and Wiring, Switches, and Instruments. Equipment-specific options are subject to the configurations identified in the relevant service section.
Table of Contents
Clark GEX16, GTX16, GEX18, GTX18, GEX20S, GTX20S Manual
- 01. Safe Maintenance (Group SA)
- Safety
- Lifting, Jacking, and Blocking
- Towing
- 02. Periodic Service (Group PS)
- Maintenance Schedules
- Planned Maintenance Program
- The PM Inspection Form
- 03. Battery (Group 12)
- 04. Wiring, Switches, and Instruments (Group 13)
- Schematic Electric Circuit Diagrams
- 2.General Electrical Service Tips
- Wiring and Cables
- Switches and Sensors
- Instrument Panel
- 05. Electric Motors (Group 16)
- Motor Specifications And Descriptions
- Drive Motors Overhaul
- Pump Motor Overhaul
- 06. Contactors (Group 17)
- Contactors Specification and Overhaul
- 07. Motor Controls (Group 19)
- Description
- Control Programming
- Control troubleshooting
- Factory Control Settings
- 08. Drive Axle (Group 20)
- Specification and Description of Drive Axle
- Troubleshooting of Drive Axle
- Gernal operation of Drive Axle
- Disassembly of Drive Axle
- Disassembly of Wheel Assembly
- Adjustment
- 09. Wheels and Tires (Group 22)
- Wheels & Tires Specifications and Description
- Wheels & Tires Mounting and Maintenance
- 10. Brake System (Group 23)
- Brake System Specifications and Description
- Service Brake Troubleshooting
- Brake Pedal Linkage & Adjustments
- Brake Bleeding
- Pedal and Master Cylinder Service
- Parking Brake Service
- 25 STEERING SYSTEM (GEX16-20s)
- Steering System Specifications and Description
- Steering System Troubleshooting
- Steering Column Removal and Replacement
- Steering System Relief Pressure Check and Adjustment
- Steering Axle Wheel Bearing Maintenance and Adjustment
- Steering Axle Removal and Replacement
- Steer Cylinder Removal and Replacement
- Steering Gear Overhaul
- Steer Cylinder Overhaul
- 26 STEERING SYSTEM (GTX16-20s)
- Steer Axle Service
- Steering Gear Overhaul(ELH Optional)
- 11. Hydraulic Sump, Filters, and Pump (Group 29)
- Main Hydraulic System Specifications and Description
- Main Hydraulic Pump Troubleshooting
- Main Hydraulic Pump Removal and Installation
- 12. Hydraulic System (Group 30)
- Hydraulic Control Valve/Lift Circuit Specifications and Description
- Hydraulic System Schematic
- Hydraulic System Troubleshooting
- Hydraulic Sysrem Pressure Checks and Adjustments
- Hydraulic Control Valve Removal and Replacement
- 13. Tilt Cylinders (Group 32)
- Tilt Cylinder Specifications and Description
- Checks and Adjustments
- Tilt Cylinder Removal and Installation
- Tilt Cylinder Overhaul
- 14. Uprights (Group 34)
- Upright Specifications and Description
- Trouble shooting
- Upright Inspection
- Carriage and Upright Roller Clearance Checks and Shim Adjustment
- Cylinder Removal, Shimming, Overhaul and Replacement
- Upright Chain Inspection, Adjustment and Replacement
- Fork and Carriage Removal and Replacement
- Upright Removal and Replacement
- 15. Counterweight and Chassis (Group 38)
- Counterweight Specifications and Description
- Counterweight Removal and Installation
- Overhead Guard Removal and Installation
- Floor Plate, Seat, and Seat Deck Removal and Installation
- 16. Specifications (Group 40)
- Nameplate and Decals
- General Specifications
- Hydraulic Fitting Tightening Procedure
Electric Pump Motor Service — Controller Programming
Pump-motor servicing is included in the listed electrical or hydraulic topics. The index contains controller programming or factory-setting information.
Distinguish controller tests from motor or wiring checks, using the corresponding control-unit references.
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