Overview
The Volvo EW160C Excavator Service Repair Manual brings the machine’s service topics together in a structured workshop reference. Its service groups address braking equipment, steering components, working and servo hydraulics, and electrical and instrument systems.
The service topics include travel-drive pumps, travel-motor components, hydraulic tanks, filters and oil-cooling equipment, working-hydraulics pumps, and turbocharger components.
Table of Contents
Volvo EW160C Manual
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01. General
- Miscellaneous — Service instruction; safety instruction
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Warranty service
- Service — Maintenance — Condition test
- Service — Emergency measures — Measures prior to towing
- Service — Emergency measures — Jump starting
- Safety equipment, without own function group
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Cylinder head
- Engine — Cylinder liner; piston
- Engine — Valve mechanism
- Engine transmission; camshaft
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel
- Engine — Oil sump, dipstick incl.
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Lubricating System — Oil pump; line
- Lubricating System — Oil cooler
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Fuel lines
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Inlet manifold; exhaust manifold
- Inlet System; Exhaust System — Silencer; exhaust pipe
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Inlet System; Exhaust System — Charge air cooler with connections
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat
- Cooling System — Fan; fan shroud; fan coupling
- Engine Control — General, common info about 272 – 277
- Engine Control — Speed control
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing — Error codes; checking components
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — General, common info about 321 – 322
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — General, common info about 331 – 334
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Lighting — General, common info about 351 – 356
- Lighting, front, including parking light and day running light
- Lighting, extra, including working lighting
- Other Electrical Equipment — Audible warning from horn; mounting — Horn
- Other Electrical Equipment — Audible warning from horn; mounting — Audible back-up warning; audible motion warning
- Other Electrical Equipment — Audible warning from horn; mounting — Back-up warning; travel warning
- Other Electrical Equipment — Cleaner — Windscreen wiper
- Other Electrical Equipment — Switch; connector — Switch
- Other Electrical Equipment — Switch; connector — Connector
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Other Electrical Equipment — Electronic standard components
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Electrical distribution box
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Fuse
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Relay
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Circuit breaker
- Cable; Fuse; Relay — Miscellaneous
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Speedometer; trip meter; hour counter
- Instrument; Sensor; Warning and Information System — Sender, monitoring system
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- Miscellaneous — General, common info about 393 – 395
- Miscellaneous — Radio, with tape or CD player; voltage divider — Radio, with tape or CD player
- Miscellaneous — Radio equipment for communication
- Miscellaneous — Telematics systems
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05. Power Transmission
- General, common info about 410 – 436
- Transmission, Hydraulic Control — Control
- Gearbox, travelling, wheel machine
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor 1, traveling
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor, swing of superstructure
- Hydrostatic Drive — Hydraulic pump incl.coupling, travelling incl. operating system
- Hydrostatic Drive — Centre passage; lines
- Propeller shaft, complete
- Front Axle; Rear Axle — Front axle
- Front Axle; Rear Axle — Rear axle 1
- Miscellaneous — Swing system upper part
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06. Brake
- Hydraulic Brake System — General, common info about 520 – 522
- Hydraulic Brake System — Brake valve
- Hydraulic Brake System — Brake accumulator; hydraulic pump — Pump
- Parking Brake — General, common info about 551 – 554
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07. Steering
- Comprehensive info, steering
- Steering axle; steering spindle, driving
- Steering — General, common info about 641 – 647
- Steering — Hydraulic equipment — Steering pump
- Steering — Hydraulic equipment — Control valve
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame — General, common info about 711 – 718
- Frame — Counterweight
- Frame, excavator
- Shock Absorber; Axle Locking; Anti Roll Bar; Level /side Control — Pivot axle lock
- Wheels; Tracks; Tyre; Hub; Drum — Wheel
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Cab, Naked; Canopy — Cab mounting
- DOORS; HATCH; COVER PLATE, (all) — Door, complete with catch, hinges (no glass)
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Air distribution incl. air intake with filter
- Air Conditioning Unit — Heating unit
- Air Conditioning Unit — Cooling unit
- Air Conditioning Unit — Auxiliary heater, diesel fuel operated
- Interior Equipment — Instrument panel/console; control panel/console/-pedestal
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- General
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Pressure limiting valve (relief valves)
- Working Hydraulics; Servo Hydraulics — Working hydraulics — Refilling valve (anti-caviation valve)
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Pump
- Working Hydraulics; Servo Hydraulics — Lever; pedal
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment
- Mechanical Equipment/attachment — Attachment bracket, mechanical and hydraulic Quickfit
- Unit, Digging — General, common info about 971 – 975
- Unit, Digging — Stabiliser; stabiliser blade
- Unit, Digging — Boom with links
- Unit, Digging — Dipper arm with links
- Miscellaneous — Automatic lubricating system
- Miscellaneous — Other equipments/attachments
Telematics and Operator-Display References
This coverage includes the entries “Warning/information unit, display unit” and “Telematics systems”.
Keep telematics references separate from instrument and monitoring-component references; a shared electrical chapter does not make them the same service subject.
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