Overview
Organized by machine system, the Volvo R100E Rigid Hauler Service Repair Manual brings together the technical references used in maintenance and repair work. The contents bring together braking equipment, steering components, working and servo hydraulics, and electrical and instrument systems.
The technical index identifies hydraulic transmission controls, propeller-shaft assemblies, wet-brake components, parking-brake components, and crankshaft and connecting-rod components.
Table of Contents
Volvo R100E Manual
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01. General
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02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Maintenance
- Service — Emergency measures
- Safety equipment, without own function group
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03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Valve mechanism
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Fuel lines
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Silencer; exhaust pipe
- Inlet System; Exhaust System — Catalytic converter; exhaust emission control equipment
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Fan; fan shroud; fan coupling
- Engine Control — Revs control, foot operated
- Engine Control — Cold start control
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04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing
- Battery; Energy Storage System; Mounting Parts — General, common info about 311 – 313
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — General, common info about 331 – 334
- Lighting — General, common info about 351 – 356
- Lighting, front, including parking light and day running light
- Other Electrical Equipment — General, common info about 361 – 367
- Other Electrical Equipment — Cleaner
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box
- Cable; Fuse; Relay — Miscellaneous
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- Miscellaneous — Radio, with tape or CD player; voltage divider
- Miscellaneous — Telematics systems
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05. Power Transmission
- General, common info about 410 – 436
- Transmission, Hydraulic Control — Control
- Propeller Shaft — General, common info about 451 – 453
- Propeller shaft, complete
- Front Axle; Rear Axle — General, common info about 461 – 468
- Front Axle; Rear Axle — Rear axle 1
- Power take off
- Power take off, between engine and gearbox (ART)
- Miscellaneous — Oil cooler, transmission
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06. Brake
- Comprehensive info about brakes
- Wheel Brake — General, common info about 511 – 519
- Wheel Brake — Front wheel brake, dry brake
- Wheel Brake — Rear wheel brake, axle 1, wet brake
- Hydraulic Brake System — General, common info about 520 – 522
- Hydraulic Brake System — Brake line
- Hydraulic Brake System — Brake cooling system
- Hydraulic Brake System — Brake valve
- Hydraulic Brake System — Brake accumulator; hydraulic pump
- Parking Brake — General, common info about 551 – 554
- Parking Brake — Wheel brake applying, parking
- Miscellaneous — Retarder
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07. Steering
- Comprehensive info, steering
- Steering wheel; steering column
- Steering gear
- Steering arm; steering linkage; track rod
- Steering — Hydraulic equipment
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08. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Frame — General, common info about 711 – 718
- Frame — Protection; belly plate; bumper
- Suspension — General, common info about 725 – 727
- Suspension, hydraulic/gas, front
- Suspension, hydraulic/gas, rear
- Axle Suspension — General, common info about 751 – 758
- Wheels; Tracks; Tyre; Hub; Drum — General, common info about 771 – 775
- Wheels; Tracks; Tyre; Hub; Drum — Wheel
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09. Machinery House; Cab; Exterior Trim Parts Anywhere
- Comprehensive info, machinery house and cab
- Cab, Naked; Canopy
- Engine Hood; Mudguard; Foot Step — General, common info about 821 – 827
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- Engine Hood; Mudguard; Foot Step — Mud guards/mud flaps, front (for EXC back too)
- Engine Hood; Mudguard; Foot Step — Foot step; stair; hand rail; safety rail; slip protection
- DOORS; HATCH; COVER PLATE, (all) — Door, complete with catch, hinges (no glass)
- DOORS; HATCH; COVER PLATE, (all) — Lock; handle
- Trim Part, Outside; Glass; Sealing Moulding — Outside trim parts, emblems, reflectors, rear view mirrors
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Air distribution incl. air intake with filter
- Air Conditioning Unit — Cooling unit
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10. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- General
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Tank; line; oil cooling; filter; breather; filling pump
- Working Hydraulics; Servo Hydraulics — Working hydraulics
- Working Hydraulics; Servo Hydraulics — Pump, working hydraulics
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system
- Load Carrier — Hauler/platform body, incl. tipping cylinder; heating; tail gate
Telematics and Operator-Display References
The associated entries are “Warning/information unit, display unit” and “Telematics systems”.
Keep telematics references separate from instrument and monitoring-component references; a shared electrical chapter does not make them the same service subject.
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