Name: Volvo EC480D LR Excavator Repair Service Manual
Brand: Volvo
SKU: 678281
Availability: InStock

Overview

For workshop servicing and repair planning, the Volvo EC480D LR Excavator Service Repair Manual presents technical information by system and assembly. The contents bring together engine systems, power transmission, working and servo hydraulics, and electrical and instrument systems.

The service topics include fuel injectors and delivery pipes, travel-drive pumps, travel-motor components, cooling-system components, and track rollers.

Volvo EC480D LR Manual

01. General
- Miscellaneous — Service instruction; safety instruction
02. Standard Parts, Service
- Lubricant; Fuel; Other Fluid
- Service — General, common info about 171 – 179
- Service — Arrival inspections; delivery service
- Service — Maintenance — Condition test
- Service — Emergency measures — Jump starting
- Safety equipment, without own function group
03. Engine with Mounting and Equipment
- General, engine installation and its function
- Engine — General, common info about 211 – 218
- Engine — Cylinder head
- Engine — Cylinder block with crankcase ventilation
- Engine — Valve mechanism
- Engine transmission; camshaft
- Engine — Crank shaft; connecting rod; vibration damper; fly wheel
- Engine — Oil sump, dipstick incl.
- Engine mounting
- Lubricating System — General, common info about 221 – 224
- Lubricating System — Oil pump; line
- Lubricating System — Oil cooler
- Fuel System — General (common info about 233 – 238)
- Fuel System — Fuel pump; filter; strainer
- Fuel System — Fuel tank; fuel filling pump
- Fuel System — Injector; delivery pipe
- Inlet System; Exhaust System — General, common info about 251 – 258
- Inlet System; Exhaust System — Inlet manifold; exhaust manifold
- Inlet System; Exhaust System — Turbo charger
- Inlet System; Exhaust System — Air cleaner with connections; air pre-heater
- Inlet System; Exhaust System — Charge air cooler with connections
- Cooling System — General, common info about 261 – 269
- Cooling System — Radiator, mounting and connections included
- Cooling System — Coolant pump; thermostat
- Cooling System — Fan; fan shroud; fan coupling
- Engine Control — General, common info about 272 – 277
- Ignition and Control System — Engine Wires and Mounting Parts
04. Elec. System; Warning System; Information System; Instruments
- Comprehensive info, electrical system
- Software documents, complete vehicle
- Faulttracing
- Battery; Energy Storage System; Mounting Parts — General, common info about 311 – 313
- Battery; Energy Storage System; Mounting Parts — Battery
- Alternator; Charging; Electric Motor; Electric Drives — General, common info about 321 – 322
- Alternator; Charging; Electric Motor; Electric Drives — Alternator inclusive drive
- Starting System — General, common info about 331 – 334
- Starting System — Starter motor inclusive solenoid
- Starting System — Electric air pre-heater, excluding element
- Starting System — Starter lock
- Lighting — General, common info about 351 – 356
- Lighting, extra, including working lighting
- Other Electrical Equipment — General, common info about 361 – 367
- Other Electrical Equipment — Audible warning from horn; mounting — Horn
- Other Electrical Equipment — Audible warning from horn; mounting — Audible back-up warning; audible motion warning
- Other Electrical Equipment — Audible warning from horn; mounting — Back-up warning; travel warning
- Other Electrical Equipment — Cleaner — Windscreen wiper
- Other Electrical Equipment — Switch; connector — Switch
- Other Electrical Equipment — Automatic control/blocking function, lacking a function group of its own
- Other Electrical Equipment — Electronic standard components
- Cable; Fuse; Relay — General, common info about 371 – 379
- Cable; Fuse; Relay — Cable; battery disconnector
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Electrical distribution box
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Fuse
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Relay
- Cable; Fuse; Relay — Electrical distribution box; fuse box; junction box — Circuit breaker
- Instrument; Sensor; Warning and Information System — General, common info about 383 – 387
- Instrument; Sensor; Warning and Information System — Speedometer; trip meter; hour counter
- Instrument; Sensor; Warning and Information System — Sender, monitoring system
- Instrument; Sensor; Warning and Information System — Warning/information unit, display unit
- Miscellaneous — Radio, with tape or CD player; voltage divider — Radio, with tape or CD player
- Miscellaneous — Radio, with tape or CD player; voltage divider — Voltage divider
- Miscellaneous — Radio equipment for communication
- Miscellaneous — Telematics systems — Miscellaneous
05. Power Transmission
- General, common info about 410 – 436
- Gearbox — Track gearbox, crawler machine
- Gearbox — Swing gearbox + swing pinion shaft
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor 1, traveling
- Hydrostatic Drive — Hydraulic motor incl. operating system. — Hydraulic motor, swing of superstructure
- Hydrostatic Drive — Hydraulic pump incl.coupling, travelling incl. operating system
- Hydrostatic Drive — Centre passage; lines — Centre passage
- Miscellaneous — Swing system upper part
06. Frame; Springs; Damping; Axle Suspension; Wheel/track Unit
- Comprehensive info about frame and track unit/wheels
- Frame — General, common info about 711 – 718
- Frame — Protection; belly plate; bumper
- Frame — Counterweight
- Frame, excavator — Undercarriage (crawler machine)
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Front idler, incl. fork
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Sprocket
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Steel track
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Top rollers; skid rails
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Bottom rollers
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Track support, chain guide (derailing protection)
- Wheels; Tracks; Tyre; Hub; Drum — Crawler unit — Spring package; adjusting cylinder
07. Machinery House; Cab; Exterior Trim Parts Anywhere
- Comprehensive info, machinery house and cab
- Cab, Naked; Canopy — Cab mounting
- Engine Hood; Mudguard; Foot Step — Engine hood with assembly parts
- Engine Hood; Mudguard; Foot Step — Foot step; stair; hand rail; safety rail; slip protection
- DOORS; HATCH; COVER PLATE, (all) — Door, complete with catch, hinges (no glass)
- Trim Part, Outside; Glass; Sealing Moulding — Outside trim parts, emblems, reflectors, rear view mirrors
- Trim Part, Outside; Glass; Sealing Moulding — Glass; sealing moulding
- Cab Interior/upholstery — Driver’s seat, complete; instructor’s seat
- Air Conditioning Unit — General, common info about 872 – 877
- Air Conditioning Unit — Air distribution incl. air intake with filter
- Air Conditioning Unit — Heating unit
- Air Conditioning Unit — Cooling unit
- Air Conditioning Unit — Auxiliary heater, diesel fuel operated
- Interior Equipment — Instrument panel/console; control panel/console/-pedestal
08. Hydraulic System; Digging/ Handling/ Grading Equipm.; Misc. Equip.
- General
- Working Hydraulics; Servo Hydraulics — General, common info about 911 – 917
- Working Hydraulics; Servo Hydraulics — Servo hydraulic system — Control pressure valve, except brake valve
- Working Hydraulics; Servo Hydraulics — Other hydraulic equipment — Hydraulics mounted on machine for attachments
- Unit, Digging — General, common info about 971 – 975
- Unit, Digging — Dipper arm with links — Cylinder, dipper arm
- Unit, Digging — Dipper arm with links — Cylinder, bucket

Travel Drive and Superstructure Swing References

This coverage includes the entries “Hydraulic motor, swing of superstructure” and “Swing system upper part”.

Travel and superstructure-swing components are separate service subjects. Select the applicable drive before following the associated component references.