Overview
The Massey Ferguson 5335, 5340, 5360 and 5365 Tractor Workshop Service Repair Manual provides detailed technical information for maintaining, servicing, troubleshooting and repairing these Massey Ferguson 5300 Series Advanced agricultural tractors. This 697-page workshop manual, Issue 02 dated March 2003, covers Perkins diesel engines, clutch and flywheel assemblies, Eaton and SpeedShift transmissions, Carraro four-wheel-drive front axles, rear axle and differential components, independent power take-off systems, hydraulic lift equipment, electrical circuits and tractor cab systems.
Technical coverage includes Perkins engine compression testing and fuel injector inspection, split-torque clutch overhaul, Eaton Synchromesh 12×4 and SpeedShift 18×6 gearbox repairs, 8×8 and 12×12 transmission servicing, and creeper gear adjustments. Additional chapters address Ferguson and Boschtronic hydraulic lift systems, electrohydraulic differential locks, independent PTO clutch testing, Danfoss hydrostatic steering, auxiliary hydraulic pressure checks, Prestolite starter and alternator servicing, air-conditioning maintenance and tractor specifications.
Important Information: The workshop documentation covers different mechanical, hydraulic and electrical configurations within the MF 5300 Series. These include two-wheel-drive and Carraro four-wheel-drive front axles, several gearbox types, and Ferguson or Boschtronic hydraulic lift systems. Boschtronic controls also differ between lever-operated and panel-operated arrangements. Identify the tractor model, transmission and installed equipment before selecting the applicable service procedures.
Table of Contents
Massey Ferguson 5335, 5340, 5360, 5365 Manual
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01. Introduction and Workshop Safety
- Introduction to the Workshop Manual
- Using the Service Manual
- Recording Manual Changes and Updates
- General Workshop Safety
- Correct Workshop Servicing Techniques
- Fundamentals of Technical Measurement
- Workshop Measuring Instruments
- Practical Measurement Examples
- General Measurement Principles
- Recommended Bolt Tightening Torques
- Technical Units of Measurement
- Measurement Conversion Tables
- Imperial and SI Unit Equivalents
- Technical Unit Prefixes
- Loctite Workshop Products
- AGCO Environmental Policy
- Battery Recycling Requirements
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02. Splitting the Tractor
- Tractor Separation General Information
- Separating the Engine and Front Axle
- Engine and Front Axle Reassembly
- Separating the Engine and Gearbox
- Engine and Gearbox Reassembly
- Engine and Gearbox Retaining Bolt Torques
- Separating the Gearbox and Rear Axle
- Gearbox and Rear Axle Reassembly
- Rearward Tractor Separation Between Gearbox and Rear Axle
- Front Hood Sheet Metal Removal
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03. Two-Wheel-Drive Front Axle
- 2WD Front Axle General Information
- Front Axle Component Identification
- Front Wheel Alignment
- Front Wheel Camber
- Steering Sleeve Inclination
- Front Wheel Caster
- Front Wheel Toe-In Adjustment
- Front Wheel Hub Assemblies
- Steering Sleeve and Master Pin
- Front Axle Central Beam
- Front Axle Pivot Assemblies
- Hydraulic Steering Cylinder
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04. Carraro Four-Wheel-Drive Front Axle – CA 20.19 and CA 20.21
- Carraro 4WD Front Axle General Information
- Carraro Front Axle Technical Specifications
- Four-Wheel-Drive Front Axle Engagement
- Front Axle Drive Spacers
- Front Axle Drive Shaft Assembly
- Electrohydraulic Coupling Box
- Front Axle Final Drive Assemblies
- Final Drive Component Identification
- Final Drive Disassembly
- Final Drive Reassembly and Adjustment
- Final Drive Pivot Assemblies
- Front Final Drive Pivot Disassembly and Reassembly
- Front Axle Half-Shaft Universal Joints
- Half-Shaft Spider Disassembly and Reassembly
- Front Axle Trumpet and Pivot Bushings
- Bushing and Retainer Removal
- Front Axle Bushing and Retainer Inspection
- Bushing and Retainer Installation
- Front Axle Pinion and Differential Assembly
- Front Axle Removal
- Front Differential and Pinion Removal
- Front Differential Disassembly
- Drive Pinion Disassembly
- Differential and Pinion Component Inspection
- Drive Pinion Reassembly and Adjustment
- Front Differential Reassembly
- Final Differential and Pinion Adjustments
- Front Axle Steering Cylinder
- Steering Cylinder Removal and Disassembly
- Steering Cylinder Component Inspection
- Steering Cylinder Reassembly
- Front Axle Bearing Shell Lift Axis
- Front Axle Tightening Torques
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05. Perkins Diesel Engines
- Engine Valve Tip Clearance Adjustment
- Diesel Fuel Injector Nozzle Inspection
- Injector Atomisation and Pressure Testing
- Fuel Injector Nozzle Sealing Test
- Fuel Injector Atomisation and Noise Testing
- Diesel Fuel Injection Timing Adjustment
- Engine Cylinder Compression Testing
- Perkins P4001T Engine Specifications
- Perkins 1000 Series Engine Specifications
- P4001 and 4001T Engine Workshop Specifications
- Perkins 1000 Series Workshop Specifications
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06. Clutches and Engine Flywheel
- Clutch and Flywheel Configurations for MF 5300 Series
- General Clutch Service Information
- Common Causes of Clutch Overheating
- Clutch Removal and Refitting Precautions
- Split-Torque Clutch Assembly
- Split-Torque Clutch Component Identification
- Clutch Removal Procedures
- Split-Torque Clutch Disassembly
- Clutch Component Inspection
- Split-Torque Clutch Reassembly
- Engine Flywheel Machining
- Flywheel Ring Gear
- Engine Flywheel Refitting
- Engine Flywheel Alignment
- Clutch Refitting to Flywheel
- Clutch Release Lever Adjustment
- Clutch Pedal Height Adjustment
- Clutch Troubleshooting
- Clutch Engagement Mechanism
- Clutch Release Collar Assembly
- Clutch Release Mechanism
- Clutch Control Components
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07. Eaton Synchromesh 12×4 Gearbox
- Eaton 12×4 Gearbox General Information
- Gearbox Component Identification
- Eaton 12×4 Transmission Power Flow Diagrams
- Gearbox Gear Arrangement Diagrams
- Gearbox Removal from Tractor
- Gearbox Installation on Workshop Support
- Gear Selector System
- Side-Shift Gear Selection Mechanism
- Gear Shift Levers
- Gear Selector Shafts and Forks
- Slow and Fast Range Assembly
- Range Assembly Component Identification
- Range Assembly Removal and Disassembly
- Slow/Fast Range Reassembly
- Front Input Housing and Input Shafts
- Input Housing Removal and Disassembly
- Input Housing Reassembly
- High and Low Range Axial Play Adjustment
- Main Transmission Output Shaft
- Mainshaft Removal and Disassembly
- Mainshaft Reassembly and Adjustment
- PTO Output Shaft and Lower Layshaft
- PTO Output Shaft Removal and Disassembly
- Transmission Layshaft Removal
- Lower Layshaft Reassembly
- High/Low Range Lower Assembly Axial Play Adjustment
- PTO Output Shaft Reassembly
- Reverse Gear Assembly
- Reverse Gear Removal and Disassembly
- Reverse Gear Reassembly
- Transmission Synchroniser Assemblies
- Synchroniser Component Identification
- Synchroniser Reassembly
- Selector Fork Centralisation
- Gearbox Component Inspection
- Gearbox Fault Diagnosis and Troubleshooting
- Transmission Bushing and Sleeve Service Recommendations
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08. SpeedShift 18×6 Gearbox
- SpeedShift Transmission General Information
- Transmission Gear Position Diagrams
- SpeedShift Gear Identification
- Transmission Power Flow Diagrams
- High and Low Range Electrohydraulic Clutch Operation
- Gear Selection and High/Low Range Compartment
- SpeedShift Gearbox Removal from Tractor
- Gearbox Refitting
- Main Gear Shift Lever Disassembly and Reassembly
- Gearbox Cover and Selector Mechanisms
- Gear Selector Fork Adjustment
- Primary Shaft and Clutch Bearing
- Primary Shaft Disassembly and Reassembly
- Front Input Housing and Primary Shafts
- Primary Shaft Adjustment
- SpeedShift Clutch Assembly
- SpeedShift Clutch Disassembly
- SpeedShift Clutch Component Inspection
- SpeedShift Clutch Reassembly
- SpeedShift Clutch Play Adjustment
- PTO Shaft Front Bearing
- PTO Mainshaft, Layshaft and Output Shaft
- PTO Shaft Removal and Disassembly
- PTO Shaft Component Inspection
- PTO Shaft Reassembly
- Mainshaft Axial Play Adjustment
- Range Selector Gearbox
- Range Selector Specifications
- Range Gear Change Selector
- Range Selector Forks and Guide Shaft
- Upper and Lower Range Shafts
- Range Selector Cam
- Transmission Synchronising Hubs
- Range Selector Shaft Preload
- Range Gearbox Reassembly
- Upper Output Shaft Preload Adjustment
- Low, Medium and High Range Warning Encoder
- Range Encoder Disassembly and Reassembly
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09. 8×8-Speed Gearbox
- 8×8 Gearbox General Information
- Gearbox Component Identification
- Transmission General Specifications
- Gearbox Removal and Refitting
- Gearbox Control Tie Rods and Levers
- Control Lever Disassembly and Reassembly
- Main Gear Shift Lever
- Main Gear Shift Lever Disassembly and Reassembly
- Gearbox Top Cover Removal and Refitting
- Transmission Selector Mechanism
- Selector Mechanism Disassembly and Reassembly
- Gear Selector Forks and Guides
- Selector Fork Removal
- Synchronised Coupler Overhaul and Adjustment
- Epicyclic Gear Unit
- Epicyclic Unit Removal
- Epicyclic Gear Unit Disassembly
- Epicyclic Gear Unit Reassembly
- PTO Drive Shaft Front Bearing
- Front Input Housing and Input Shafts
- Input Housing Removal and Reassembly
- PTO Output Shaft and Mainshaft
- Lower Transmission Shaft and Gears
- Transmission Shaft Disassembly
- Gearbox Component Inspection
- Transmission Shaft and Gear Reassembly
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10. 12×12-Speed Gearbox
- 12×12 Gearbox General Information
- Gearbox Component Identification
- Transmission Specifications
- Gearbox Removal and Refitting
- Transmission Control Tie Rods and Levers
- Control Lever Disassembly and Reassembly
- Main Gear Shift Lever
- Gear Shift Lever Disassembly and Reassembly
- Gearbox Top Cover Removal and Refitting
- Gear Selector Mechanism
- Selector Shafts, Forks and Rails
- Selector Mechanism Disassembly
- Gear Selector Reassembly and Adjustment
- PTO Drive Shaft Front Bearing
- Front Input Housing and Input Shafts
- Input Housing Removal and Refitting
- Transmission Input Shaft Reassembly
- PTO Output Shaft and Mainshaft
- Transmission Layshaft and Gears
- Transmission Shaft Disassembly
- Gearbox Component Inspection
- Transmission Shaft Reassembly
- Low, Medium and High Range Selector Gearbox
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11. 12×12-Speed Gearbox with Creeper Gears
- Creeper Gearbox General Information
- Creeper Gear Assembly Identification
- Creeper Gear Train Power Flow
- Creeper Transmission Specifications
- Creeper Gear Control Mechanism
- Creeper Control Disassembly
- Creeper Control Reassembly and Adjustment
- Creeper Gear Train Assembly
- Creeper Gear Assembly Removal
- Creeper Gear Assembly Refitting
- Creeper Gear Train Disassembly
- Creeper Gear Component Inspection
- Creeper Gear Assembly Reassembly
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12. Rear Axle, Differential and Brakes
- Rear Axle General Description and Operation
- Rear Final Drive Assemblies
- Final Drive Component Identification
- Final Drive Removal Procedures
- Final Drive Disassembly
- Final Drive Component Inspection and Replacement
- Final Drive Reinstallation
- Final Drive Bearing Preload Adjustment
- Rear Axle Trumpet Housings
- Rear Trumpet Removal and Reinstallation
- Rear Axle Brake System
- Brake Operating Adjustment
- Brake Master Cylinders
- Brake Servo Cylinders
- Rear Brake Discs
- Rear Differential Assembly
- Electrohydraulic Differential Lock
- Differential Carrier Housing and Ring Gear
- Rear Drive Pinion Assembly
- Drive Pinion Disassembly and Removal
- Drive Pinion Component Inspection
- Drive Pinion Reassembly
- Pinion Bearing Preload Adjustment
- Ring Gear and Pinion Installation
- Differential Preload Adjustment
- Ring Gear and Pinion Backlash Adjustment
- Ring Gear Tooth Contact Pattern Inspection
- Rear Axle Technical Specifications
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13. Ferguson Hydraulic Lift System
- Ferguson Hydraulic Lift General Information
- Hydraulic System Component Identification
- MF 5300 Series Hydraulic System Diagrams
- General Hydraulic Circuit
- Ferguson Hydraulic Linkage Operating Principles
- Hydraulic Pump Check Valve Positioning
- Hydraulic Draft Control System
- Hydraulic Position Control System
- Hydraulic Fluid Flow During Different Operations
- Combined-Flow Selector Valve
- Combined-Flow Selector Valve Operation
- Combined-Flow Selector Valve Servicing
- Ferguson Hydraulic Linkage Pump
- Hydraulic Pump Removal and Disassembly
- Hydraulic Pump Component Inspection
- Suction and Outlet Valve Seat Machining
- Hydraulic Pump Reassembly
- Hydraulic Pump Relief Valve Adjustment
- Hydraulic Control Spring Assembly
- Control Spring Disassembly and Reassembly
- Hydraulic Lift Cover Removal and Refitting
- Hydraulic Lift Cover Disassembly
- Hydraulic Lift Cover Component Inspection
- Hydraulic Lift Cover Reassembly
- Hydraulic Lift Internal Adjustments
- Internal Hydraulic Lift Cylinder
- Hydraulic Control Lower Levers and Shafts
- Hydraulic Control Supports
- Hydraulic Cross-Shaft and Upper Linkage
- External Hydraulic Lift Adjustments
- Hydraulic Lift Control Component Identification
- Combined-Flow Selector Valve Adjustment
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14. Boschtronic Hydraulic Lift System
- Boschtronic Hydraulic Lift General Specifications
- Boschtronic Hydraulic Circuit Diagrams
- Hydraulic System Operating Principles
- Boschtronic System Maintenance
- Electronic Lift Control Solenoid Valve
- Boschtronic Raising and Lowering Valve Circuit
- Hydraulic Lift Control Valve Overhaul
- Hydraulic Relief Valve Adjustment
- Hydraulic Anti-Shock Valve Adjustment
- Hydraulic Lift Cover and Cross-Shaft
- Hydraulic Upper Linkage Assemblies
- Internal Hydraulic Lift Cylinder
- Combined-Flow Selector Valve
- Boschtronic Lever-Operated Control System
- Lever Control Component Identification
- Lever-Operated System Resetting
- Lever-Operated Electrical Diagrams
- Lever Control System Troubleshooting
- Electronic Control System Testing
- Central Processing Unit (CPU) Loading
- Position and Draft Potentiometer Replacement
- Position Control Potentiometer Adjustment
- Draft Control Potentiometer Adjustment
- Hydraulic Position Sensor Testing
- Hydraulic Draft Sensor Testing
- Raise and Lower Solenoid Coil Testing
- Engine Oil Pressure Sensor Circuit Testing
- Boschtronic Panel-Operated Control System
- Electronic Control Panel Component Identification
- Control Panel System Resetting
- Panel-Operated Electrical Diagrams
- Panel Control System Troubleshooting
- Boschtronic Control Panel
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15. Live and Independent Power Take-Off (PTO)
- Power Take-Off General Information
- Engine Speed and PTO Output Shaft Rotation
- Independent Power Take-Off Assembly
- IPTO Assembly Removal and Refitting
- IPTO Side Cover and Control Valve
- PTO Hydraulic Flow Through the Side Cover
- PTO Control Valve Component Identification
- IPTO Side Cover Removal and Disassembly
- PTO Control Valve Component Inspection
- PTO Control Valve Reassembly and Refitting
- Independent PTO Hydraulic Pressure Testing
- PTO Clutch Disc Pack Assembly
- PTO Clutch Disc Pack Component Identification
- PTO Clutch Disc Pack Disassembly
- PTO Clutch Component Inspection
- PTO Clutch Disc Pack Reassembly
- 540 and 1000 RPM Independent PTO
- Dual-Speed PTO Component Identification
- Dual-Speed PTO Disassembly and Reassembly
- Independent PTO Output Shaft
- 540 RPM PTO Output Shaft
- 540/1000 RPM Normal-Duty PTO Output Shaft
- 540/1000 RPM Heavy-Duty PTO Output Shaft
- IPTO Bearing Shell and Retainer
- Independent Power Take-Off Controls
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16. Electrical System
- Electrical System General Information
- Electrical System Technical Specifications
- Tractor Electrical Circuit Diagrams
- Electrical Wiring for Platform Tractors
- Electrical Wiring for Cab Tractors
- Electrical Board, Fuses, Relays and Diodes
- Platform Tractor Electrical Board
- Cab Tractor Electrical Board
- Prestolite Alternator
- Alternator Disassembly
- Alternator Reassembly
- Alternator Testing
- Prestolite Starter Motor
- Starter Motor Disassembly
- Starter Motor Component Cleaning and Inspection
- Starter Motor Reassembly
- Starter Motor Performance Testing
- Instrument Panel
- Hydraulic Electrical Solenoid Valves
- Electrical Relay Components
- Fuel Level Sender
- Engine Temperature Sensor
- Fuel Injection Pump Solenoid
- Tractor Battery
- Engine Speed Sensor
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17. Auxiliary Hydraulic and Steering Systems
- Auxiliary Hydraulic System General Information
- Auxiliary Hydraulic System Technical Specifications
- Auxiliary Hydraulic Circuit Diagrams
- Hydraulic Circuits for Ferguson / ISYP Lift Systems
- Hydraulic Circuits for Electronic Lift Systems
- Auxiliary Hydraulic Component Servicing
- Hydraulic Pumps and Drive Mechanisms
- Centrifugal Hydraulic Oil Filter
- Hydraulic Suction Strainer Filters
- Main Hydraulic Valve Block
- SpeedShift Hydraulic Valve Block
- Auxiliary Hydraulic Control Valve
- Hydraulic Trailer Braking System
- Danfoss Hydrostatic Steering Unit
- Hydrostatic Steering Valve Oil Flow
- Danfoss Steering Hydraulic Circuits
- Hydrostatic Steering Component Identification
- Danfoss Steering Unit Overhaul Recommendations
- Hydrostatic Steering Unit Disassembly and Inspection
- Danfoss Steering Unit Reassembly
- Hydraulic Pressure Testing
- Steering Hydraulic System Testing
- Independent Control Valve Testing
- Auxiliary Hydraulic Pressure-Maintaining Valve Testing
- Auxiliary Hydraulic Back-Pressure Valve Testing
- Independent PTO Hydraulic Testing
- SpeedShift Hydraulic System Testing
- Electrohydraulic Four-Wheel-Drive Testing
- Electrohydraulic Differential Lock Testing
- Wet Clutch Hydraulic Testing
- Trailer Brake Hydraulic Testing
- Hydraulic Pump Component Identification
- Hydraulic Pump Removal and Disassembly
- Hydraulic Pump Inspection and Troubleshooting
- Hydraulic Pump Reassembly
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18. Cab, Air Conditioning and Heating
- Cab Air Conditioning System Introduction
- Air Conditioning Cooling Principles
- Air Conditioning Refrigeration Cycle
- Air Conditioning System Operation
- Air Conditioning Technical Specifications
- Air Conditioning Safety Recommendations
- Air Conditioning General Maintenance
- Air Conditioning Preventive Maintenance
- Air Conditioning Electrical Diagrams
- Air Conditioning Refrigerant Servicing
- Air Conditioning Circuit Draining
- Air Conditioning Leak Inspection
- System Evacuation and Vacuum Generation
- Air Conditioning System Refilling
- Air Conditioning Pressure Testing
- Air Conditioning Service Tools
- Air Conditioning System Troubleshooting
- Air Conditioning Compressor Troubleshooting
- Air Conditioning Fault Diagnosis Procedures
- Front Windscreen Wiper
- Cab Fan and Heating System
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19. General Tractor Specifications
- Engine Specifications
- Engine Lubrication System
- Engine Air Cleaner
- Engine Fuel System
- Electrical System Power and Capacities
- Clutch Specifications
- Gearbox Specifications
- Theoretical Maximum Road Speeds
- Rear Axle Specifications
- Two-Wheel-Drive Front Axle Specifications
- Four-Wheel-Drive Front Axle Specifications
- Brake System Specifications
- Ferguson Hydraulic Lift Specifications
- Boschtronic Lever-Operated Hydraulic Lift Specifications
- Boschtronic Panel-Operated Hydraulic Lift Specifications
- Auxiliary Hydraulic System Specifications
- Independent Power Take-Off Specifications
- Tractor Weights
- General Tractor Dimensions
- Fluid Filling Capacities
- Wheel Nut Tightening Torques
- Drawbar Specifications
- Optional Cab and Air Conditioning Specifications
Perkins Diesel Engine Compression Testing
The Perkins engine service section includes cylinder compression testing to help assess engine condition. Compression pressure is measured near the end of the piston compression stroke. Differences between cylinder readings can indicate possible sealing problems involving piston rings, valves, the cylinder head gasket or the cylinder head itself.
Compression Test Preparation and Procedure
- Check that the engine valves are correctly adjusted, as incorrect valve clearance can affect compression readings.
- Remove the primary air cleaner element and minimise air intake restriction as directed by the workshop procedure.
- Clean the upper engine area before removing the injector nozzles, protecting the openings against dust and contamination.
- Install the compression pressure gauge on the cylinder using the arrangement specified in the manual.
- Operate the starter motor and record the pressure gauge reading.
- Repeat the procedure for the remaining cylinders and compare the recorded results.
Compression results should be evaluated together with the engine specifications and related diagnostic information. The manual also includes injector nozzle atomisation, pressure and sealing tests, along with fuel injection timing adjustments, providing additional references for investigating diesel engine performance problems.
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